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Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Just keep going Forward one step at a Time. My grandson has a Miata I would rather ride my motorcycle than try to fold up and get into his car! What you're doing to that one will be quite and improvement.
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Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Morning Mate
Looks like a fun and all consuming project you got going (how unusual). Hope you have a Merry Christmas Rian and find some time to relax and enjoy the season. Christmas Day is going to be in the mid 70ºF here in Arkansas, we will be breaking records, flip-flops and shorts in winter... crazy. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
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Good to see you on here. Yes, as Ta2Don said, Progress is Progress. I was laughing at the madness of what I am doing again today. Quote:
I think the relaxing comes with focussing on the build at hand. Takes my mind away from work. Dennis was saying it is getting to be a hot Christmas. Here’s to a wonderful Christmas for you and Kim and all the creatures. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
First a video summary of yesterday and a countdown by @nickwheeler.
Really was an amazing feeling getting to this point. I am so pleased at the pace we were able to lay out for the two days. Resulting in this video: Click Link. . https://youtu.be/KrMioNy9z80 This morning I needed to get some food early, before the world and their cat was out in the shops. So I popped into Aghabridge and bought a roll of brake pipe and also a pair of M8 rubber mounts, to create the gearbox chassis mount. The rubber mounts were £18.00 for the pair, kinda eye watering, but I did not have many options as I may be getting onto this sooner than later and postage and shipping is a bit silly this time of the year. https://hosting.photobucket.com/imag.../IMG_2267.HEIC Back home I dealt with a load of work related stuff, after all, work does come first. Then later I popped down and lifted the rear end, fought the exhaust system, broke two 1mm grinder blades as the exhaust was not cooperating. Then cut the hangers out back, and managed to cut the pipe over the rear axle, rescuing the small resonator which looks to be stainless. I also got the impact wrench and removed the driveshaft bolts, ticking off another item on the list. Then I got inside the car and got to the final item……. Fuel tank parts. https://hosting.photobucket.com/imag.../IMG_2280.HEIC Final tally…….. https://hosting.photobucket.com/imag.../IMG_2281.HEIC The next job was to pack all the parts that had been removed, back into the car, tidy up the carport. https://hosting.photobucket.com/imag.../IMG_2286.HEIC Then came the shuffle….. https://hosting.photobucket.com/imag.../IMG_2289.HEIC Also got the hoist in on the motor as it was not in the right place, middle of the carport. https://hosting.photobucket.com/imag...x/IMG_2292.JPG And a mobile engine and gearbox. https://hosting.photobucket.com/imag.../IMG_2304.HEIC After a lot more pushing and shoving I had the carport sorted. The MX5 is ready for @KevFromWales to collect it again……… At this point Mickey came around to check up on me, he had had quite a few pints at lunchtime and managed to sleep all afternoon . Typically he asked why I had not called him to come and help……. Drunks….. bloody useless on a job, just get in the way. Anyway, I was happy. 5.30 and today jobs were wrapped up. https://hosting.photobucket.com/imag.../IMG_2302.HEIC I am on vacation from tomorrow, so a few things may happen. But I am also spending some time with Sally as she is incredibly tolerant of me and my garage time. Merry Christmas everyone. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
This morning when it got light, I went to look, gloat, plan, but it did not last long as it is chilly and damp outside.
Ready to be dragged up and out the front for collection. https://hosting.photobucket.com/imag.../IMG_2314.HEIC Engine bay certainly is empty now. https://hosting.photobucket.com/imag.../IMG_2316.HEIC Also tried my Paul Walker gearknob. Bit early, but we can dream. https://hosting.photobucket.com/imag.../IMG_2317.HEIC First day of my holiday, loads to get done, aside from the build. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
another cracking day's progress by the look of it.
have a great xmas Grizz - hope you get some quality time away from work. I'm counting down the minutes to lunch so I can sign off for a couple of weeks :-) |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
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The two days taken to do the majority of the stripping could possibly be fitted in one long day if you have experience on site. Likewise mate, hope you and yours have a wonderful festive season. To me, as long as I step away from the day job, any other jobs are therapeutic. Hope you get to do a load of important things that help you unwind. [quote author="@nickwheeler" source="/post/2711958/thread" timestamp="1640340530"]An engine dangle is a good use of a few minutes, even if it's just to illustrate what the engine and gearbox mounts need to be. Now that it's movable, just lining it alongside the chassis would be a good start.[/quote] Hope this is what you were thinking of @nickwheeler. As the hydraulic ram needs to be serviced. So I did very little but accomplished a load. Took a load of firewood and dogfood to some homeless kids living in a rotten caravan. Then back home, cleaned up and moved stuff around in the carport area. Moved the fiberglass body out into the open and got some masking tape, and a few lengths of tile battening. Then rolled the motor next to the chassis and marked out with the blue masking tape where the engine mounts are on the MX5 engine. Next was a stick to show where the bulkhead is, and thus the rear of the engine. Third line is where the mounting bolts for the gearbox sit. https://hosting.photobucket.com/imag.../IMG_2328.HEIC https://hosting.photobucket.com/imag.../IMG_2329.HEIC Lastly, I took the car off the rollers and pushed it up against the hedge, hopefully if @kevfromwales gets it all together, he will be collecting the shell on the 6th or 7th of January when he is delivering a car nearby (50 mile radius ) I also completed the shopping list and rebolted it onto the car. https://hosting.photobucket.com/imag.../IMG_2331.HEIC I have no car plans for Christmas day except to be nice to Sally and her family. But in the mean time…….. it is spinning around in my head. Peace out. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Great Job so far! Merry Christmas Ol Buddy
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Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
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Thank you and thank you. Trusting you and Eve had a good one too. Post Christmas plans?? Really wet and miserable out there, so…. More relaxing. Maybe a trip over to Essex to meet up with @pauly to return his blasting pot, pick up a fuel tank strap from him, and have a quick natter. Also at the same time, collect a hardly used Stainless Steel rear silencer that was fitted to a 1.6 Ford Ka belonging to @kevins daughter, but she found it too loud and raucous. Thanks Kevin. . Sounded perfect to me……. Antisocial Thuggery planned for 2022 14 inches of box. https://hosting.photobucket.com/imag...cca29c89ea.jpg And imagine the twin peashooters poking out the side in front of the rear wheel. https://hosting.photobucket.com/imag...3350bb7b8d.jpg In the mean time……; Hand me those Lindor Salted Caramel chocolates. Boxing day fun continues. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
A bit of fun?
My only inedible Christmas prezzie. Sally does not forget a thing, typical woman. https://hosting.photobucket.com/imag.../IMG_2375.HEIC I mentioned in spring that I needed to replace mine. Love it. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
OK……
So I lied. Boxing day break lasted till 12.00 then Sally went home to cook UncleBobs lunch for the next two days, leaving me bored after having a coffee and biccies. So, I went down to the garage to see what the measurements were approximately for the gearbox, engine and chassis. Unusually, Sally came back because she had forgotten her phone, and came down to the carport to tell me….. Sneaky pic taken while I was doing the mock up of whwre the gear lever comes through the floor. https://hosting.photobucket.com/imag.../IMG_2385.HEIC So, based on my simple measurements, the red can cap shows where the gear lever comes through the floor. The front wooden bar shows where the firewall is. https://hosting.photobucket.com/imag.../IMG_2384.HEIC Checking the engine mounts, they seem to be 400mm apart. Also in the MX5 engine bay. https://hosting.photobucket.com/imag.../IMG_2389.HEIC And working back from the waterpump hose mount, you have another 400mm measurement. https://hosting.photobucket.com/imag.../IMG_2388.HEIC Looking from the diff coupling fact to the gear shift is about 34.5 inches. https://hosting.photobucket.com/imag.../IMG_2387.HEIC Gear shift to waterpump 55 inches Prop shaft - mounting face to slip in 36 inches Gear shift to engine mount 960mm Anyway, in order to fit the engine and keep the gear shift where it was originally, will be a tight fit. Prop shaft mount seems to be different between the ford and Mazda items, but a small issue. Next job will be to lift and lay the engine and transmission in the chassis to see where it all sits, and then to test fit the body over it all. Boxing day…… Also did another small job that has been long overdue. More about that later. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Remember where we started last year.
What a mess. Not much to start with. https://hosting.photobucket.com/imag..._IMG_5712.HEIC Two nuts again, as it seems to be the case all around the Rockit https://hosting.photobucket.com/imag..._IMG_5690.HEIC More of the same. https://hosting.photobucket.com/imag..._IMG_5691.HEIC Anyway, with various helpers, including @nickwheeler and some of my own sweat and swearing of course, we got to this point where we are today….. Adapters taking it from 4x108 to 4x100 and wheels I liked. But still missing some hub studs and wheel nuts. Steels with the 175 tyres stretsched on, not the look I am going for. https://hosting.photobucket.com/imag.../IMG_2390.HEIC So removing the wheels and adapters I was able to fit the fromt wheel stud that had been missing all along. https://hosting.photobucket.com/imag.../IMG_2391.HEIC Used the impact wrench and wheel nut to pull the studs into place. https://hosting.photobucket.com/imag.../IMG_2393.HEIC The rear hubs were missing even more. https://hosting.photobucket.com/imag.../IMG_2395.HEIC Pulled into position. https://hosting.photobucket.com/imag.../IMG_2398.HEIC And done. Much better now. https://hosting.photobucket.com/imag.../IMG_2399.HEIC And another small job done that takes time. 195/60-15 shod wheels in place. https://hosting.photobucket.com/imag.../IMG_2401.HEIC Very pleased with that. Progress. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
So today Sally and I did about 110 miles, or 175km on a quick return trip that delivered on a few levels.
Including a trip to @kevins to collect a stainless steel exhaust that had been fitted to his daughters 1.6 Ford Ka. Firstly, what an awesome family to visit and then he gave me the 50 cent guided tour of his shop and some of the tools. I was only envious, despite what I have here. My favourites were a wood burner, not photographed, and his lift built into his single garage. Absolutely functional and just so simple and well thought out. Also seated on it……… his Lotus. A daily driver, still wet from being out when we got there. https://hosting.photobucket.com/imag.../IMG_2411.HEIC From there we went to IKEA for some stuff I needed to get for tje house and then back to Kent for more shopping. Back home I gave the silencer a quick wash and then grabbed a cardboard box and did a quick side exit mock up. I think the pipe will be needing some editing to allow the box fit and exit correctly. https://hosting.photobucket.com/imag.../IMG_2414.HEIC Hope it works once all the bits, including the body are back in place. https://hosting.photobucket.com/imag.../IMG_2415.HEIC Weather forecast for this week shows it peaking at 16’C later this week. Great weather to be outside in and on tje drive measuring and making stuff. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Not a lot done today.
But it kept me busy for a while. First job was to try remove the wiring harness anchors that had been drilled and screwed through the inner fenders, the small 6mm nuts and threaded screws had long since become one with each other. So a new, 10mm drill-bit and straight onto the heads while clamping the nut with a vice grip. Drill till you have no head left, wiggle or wriggle it out through the inner fender. Following this, start to undo the wiring from the front end. https://hosting.photobucket.com/imag.../IMG_2431.HEIC While working, I was joined by George. I do not even have a cat. https://hosting.photobucket.com/imag.../IMG_2438.HEIC Eventually I had made it to this point. Not yet finished the engine bay clear out, but I needed to refocus on the inside of the body where a load of pipes and wired went to. Also contemplating new head lights with integrated turn signals etc, and to cut and smooth the existing indicator and side light pods so the fenders are just smooth and clear. I think that will work. https://hosting.photobucket.com/imag.../IMG_2449.HEIC So once a bunch of the wires from the engine bay had been chased inside the cab, I needed to start undoing them. Unfortunately 30 years of open air driving and parking resulted in rotted out wood and vinyl everywhere. https://hosting.photobucket.com/imag.../IMG_2447.HEIC Felt like a demolition derby, though it was done gently. https://hosting.photobucket.com/imag.../IMG_2451.HEIC Removing all the switches, clocks and warning lights left me with a pile of VDO gauges. https://hosting.photobucket.com/imag.../IMG_2452.HEIC Looking at the speedo, I suspect that like many kit cars, this only did the indicated mileage after being built. Some of the parts removed to date, like the rear brake shoes clearly had hardly worked. https://hosting.photobucket.com/imag.../IMG_2453.HEIC Tomorrow I will get back to doing the rest of the stripping. Today the biggest time waster was actually getting the choke knob captive nut unscrewed blind, awkwardly behind the dash, but eventually got it done. Adding the rest of the pedals and all the wiring I can get removed. https://hosting.photobucket.com/imag...Render(66).jpg With George continuing his supervision. https://hosting.photobucket.com/imag.../IMG_2456.HEIC Here’s to better weather tomorrow. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Todays plan was to remove the rest of the wiring loom.
Part of it had been threaded through the body and fibreglassed into and under the channel of the entrance/door. Unfortunately I just could not get the leverage to remove the loom while it was on the trolley. So I fetched a mattress I have had on reserve for years. Since doing the C10 cab that I rolled onto its back, while working on it. So I flipped the body onto its side, supported by a 2x4 and some,gravity. https://hosting.photobucket.com/imag.../IMG_2500.HEIC https://hosting.photobucket.com/imag.../IMG_2487.HEIC Halfway there. I also used my side cutters a few times, which would make @nickwheeler very proud. After all, planning is to fit the MX5 loom completely, editing the bits not needed from it. https://hosting.photobucket.com/imag...x/IMG_2494.JPG Cutters next, both sides. https://hosting.photobucket.com/imag.../IMG_2501.HEIC Once down flat on the trolley, the next job was to undo and remove the blower and heater unit. It may be of use to a restorer. https://hosting.photobucket.com/imag.../IMG_2504.HEIC Undoing and removing the steering and more wiring next. https://hosting.photobucket.com/imag.../IMG_2505.HEIC Out with that lot. https://hosting.photobucket.com/imag.../IMG_2506.HEIC And then it was a lot clearer. Decided to leave the pedal box in place as well as the brake m/c till I compare them with the MX5 units. https://hosting.photobucket.com/imag.../IMG_2507.HEIC And from the front. https://hosting.photobucket.com/imag.../IMG_2517.HEIC Happy with that lot. More work to do for the day would get me to my objective for the day. But I was chatting to @pauly this morning and mentioned to him as well, that this needs to continue being a pleasure and not a chore. Sometimes a fine line to keep to. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
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TIMED TARGETS…….. WHY do we do it to ourselves…….. ?? I had really hoped to make it to a specific point in this build before the end of 2021. A massive thank you once again to everyone who has added, contributed and built this car, yes it sounds like a broken record, but I prefer not to take things for granted. So part two of today was to make up a lifting mechanism that would allow me to lift the Rezin Rockit body and set it down on the chassis once the engine had been put in place and the engine and gearbox mounts are made up. You may recall that Nigel @alpina99 had dropped off a rolling gantry to add my old restored bock and tackle to to use on the front rail of the carport, which was part of the planning and build during our first COVID-19 Lockdown. Well, my mind was blown by just how featherlight it feels in action, with a load added to it. Just amazing. So the first thing to make was a cross brace (not sure what to call this piece) https://hosting.photobucket.com/imag.../IMG_2518.HEIC Then trying it out. Raising it, I needed to find some balance, so added a tyre to the rear to balance it all. https://hosting.photobucket.com/imag...x/IMG_2542.JPG Calling Doc and Marty. And you said Pigs won’t fly. https://hosting.photobucket.com/imag...x/IMG_2554.JPG Gently does it, Perfectly. That will make checking the fit once the engine and gearbox are in place, a lot easier. Really chuffed at this point. https://hosting.photobucket.com/imag.../IMG_2562.HEIC And then………. One of the best pics all day. Just how cool is this fit of the steel wheels? Spacers in place, new, wider tyres fitted. https://hosting.photobucket.com/imag.../IMG_2560.HEIC I am so chuffed right now. Onwards (In the words of @pauly ) |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Great work today Rian. You got a lot done. My son went back to university today, so now I have more time to get at things at my place. I have to shift things around at my place, but it should be easier since all 3 trucks currently run. Looking forward to seeing the Rocket in all it's glory!
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Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
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Got to keep at it. The C10 is waiting for its turn. Nice to have all your trucks running. Ordered a set of new front shocks. Still need to do a set for the rear as well. https://hosting.photobucket.com/imag...Render(67).jpg Running around getting new tyres fitted to the second pair of wheels and a few other jobs. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Few yard jobs to do and some stuff at Sally’s place,today.
Then headed out to see if I could get another pair of part worn tyres fitted to the steels. No luck. So I had a pair of 195/50-15’s fitted. https://hosting.photobucket.com/imag.../IMG_2596.HEIC Chunky. For the front end. I like that. https://hosting.photobucket.com/imag.../IMG_2597.HEIC Got home and removed the 195/60-15’s from the front and fitted the new ones up front. Then removed the 16 inch alloys from the rear and fitted the adapters and spacers on the rear. https://hosting.photobucket.com/imag.../IMG_2598.HEIC Previously @nickwheeler gave me a simple tool to help centre and fit a wheel, also helps to keep a spacer in place. https://hosting.photobucket.com/imag.../IMG_2600.HEIC Then the rear wheels. Front wheel drive alloys fitted were just rollers. Bit tight. https://hosting.photobucket.com/imag.../IMG_2599.HEIC Steels fitted…… Hmmmmmm, those should fill the arches. https://hosting.photobucket.com/imag.../IMG_2601.HEIC And then we have it right. Bit of rake should go a long way toward creating the look I want. 50 profiles up front and 60’s out back. https://hosting.photobucket.com/imag.../IMG_2603.HEIC Liking this a lot. https://hosting.photobucket.com/imag.../IMG_2604.HEIC WHATCHA THINK ? . |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
I think the wheel and tire combo looks great.
You make progress every day on your projects. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
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I want the rear weeks slightly taller and wider though, but for now, at $30.00 for the two rears, fitted, it works just fine. Progress is relative to the time in hand. A weeks vacation, working on the build a frw hours a day has to deliver some progress. You heard of Jack-Chitt before? Meet Jack-Oil. https://hosting.photobucket.com/imag.../IMG_2605.HEIC When lifting the engine out the MX5 I had to cut the front as the hoist did not lift high enough. So Nick suggested it may need a service. Tiny sideways hole…… So I screwed a silicone tube nozzle to the small funnel tip……l.. 250ml later, filled. https://hosting.photobucket.com/imag.../IMG_2612.HEIC Lets hope it can raise to full height today. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Last day of the year.
This is mid winter. https://hosting.photobucket.com/imag...45F81D0E2C.jpg @nickwheeler and I were both thinking that if we could get the engine and gearbox mounts made, tacked and in position, followed by placing the body on the chassis, it would be a great place to end 2021, regardless of what time that happened. However, the engine hoist messed us around, and finding the right metal, getting the positioning etc sorted took time, starting just after 10.00 we only had a coffee at 12,30 or sometime later. Nick had a family meeting to attend, which meant closing off by 2.00pm so he could get across town. The pic most of us have been waiting for…… https://hosting.photobucket.com/imag.../IMG_2633.HEIC And then, once the engine was mocked in position, I added the radiator, fan and original pipework to see if it all fitted. Gear stick was in approximately the right place. https://hosting.photobucket.com/imag.../IMG_2634.HEIC So then Nick marked out where the original Ford engine mounts on the chassis (not the crossmember) needed to be cut away as the MX5 engine mounts hang a bit lower. So Mr 9” grinder came out……. It scares me. https://hosting.photobucket.com/imag.../IMG_2637.HEIC Cut away, cleaned up, and then fine tuned. https://hosting.photobucket.com/imag.../IMG_2645.HEIC Engine back in. Mazda prop-shaft in ( No it does not match the diff…….. so I will have to have a custom build done. Length is right but the bolt pattern differs out back. https://hosting.photobucket.com/imag.../IMG_2642.HEIC Next job after Nick measured it out was for me to get on the drill press and make a few holes, followed by a slot on the face of the engine mounting plate, then Nick, who had brought his welder along, tacked it in place so me could carry on with the next one, which proved to be a bit more awkward. https://hosting.photobucket.com/imag.../IMG_2646.HEIC Amazing how time flies when you are having fun. Too soon it was 2.00pm and time for Nick to head out. Leaving me with some homework to get done in the meantime. So I pulled in the CAD pizza box and started to make up the templates for the gussets that will be making the mounts completely stable and ready for the next evolution, whenever, or if ever it happens. The trick of course is starting with a large section, and then adding to get an exact fit. https://hosting.photobucket.com/imag.../IMG_2655.HEIC And the result. To be welded in tomorrow once the steel plate cutout is done. https://hosting.photobucket.com/imag.../IMG_2653.HEIC Laid out on the plate, of course playing Tetris helps. https://hosting.photobucket.com/imag.../IMG_2656.HEIC Transferred onto the steel. https://hosting.photobucket.com/imag.../IMG_2658.HEIC Once all were created and transferred on the steel, cutout time. Sparkly. Destroyed a very good pair of trainers, unfortunately. https://hosting.photobucket.com/imag...x/IMG_2680.JPG At the rear end, the gearbox needed a mount of some sort as well, using the rubber mounts. So using existing fasteners and a plate on the chassis, I cut some steel to fit, and will drill the M8 holes, mount the rubber mounts and attach to the tail. I am not 100% sure how this will look when done, but a nights sleeping on the idea should work it out in my head. https://hosting.photobucket.com/imag.../IMG_2689.HEIC https://hosting.photobucket.com/imag.../IMG_2694.HEIC That took me to 5.30 and time to shut shop and come in to see Sally and cook us something to eat. Here you can see the gussets as they will be welded into place around the mounting plate and onto the chassis to create a solid, safe mount on each side. https://hosting.photobucket.com/imag.../IMG_2699.HEIC Pretty chuffed with todays progress again. Tomorrow is a new year. Happy New Year to all of you out there, the writers and lurkers and the ones who rarely say a thing. Thank you for 2021. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
HAPPY NEW YEAR………….
HOW LAST YEAR ENDED. https://hosting.photobucket.com/imag.../IMG_2632.HEIC HOPEFULLY, Today will see the bracketry made up and welded in place. With the body test fitted |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
So the 1st of January 2022 dawned like this…..
https://hosting.photobucket.com/imag.../IMG_2715.HEIC With another good days weather promised. Loads on the agenda. Hopefully a few jobs would be done by 6.30pm. Write up as soon as I catch my breath. Insomnia unfortunately results in being knackered by the end of a day like this. @nickwheeler and I struck a great pace and just kept moving forward. . |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
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Fncking Photobucket. No links available to copy and post. Google ads tab at the bottom of the page. Seriously am not happy now. Can’t update thread. Sorry. . |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Weather yesterday on New Years day was,great.
We could feel our fingers and get on with a load of small jobs that came together to deliver on the unwritten schedule. For me, a massive achievement for my holidays would have been to get the engine out of the MX5 and getting that stripped on my own. But, with the help of @nickwheeler the pace was quadrupled and we completed it in two days. BOOOOM ! As @pauly always says. That job done, meant that I still had a few days of leave over to make more progress, in-between Sally’s working days and all the happy festive family days that I had agreed to being festive on this year. And I actually enjoyed the very low key Christmas season. Though stuff was not getting done nonstop, it was actually the right pace, because this build must never become a chore or a bore. With the engine and gearbox on the floor, the obvious next point to aim for was to lift up and get the mock up and then fixing them to the chassis. On the in-between days I carried on and got the body ready by stripping it further etc. On New Years Eve, Nick and I spent a few hours getting some stuff done. I made up the gusseting/boxing plates for the engine mounts in the mean time. Then…… 01 January 2022 Nick was at my door by 9.30 followed by a coffee, planning and looking at some Kit Car options like lights etc. Then we headed down and hit the build hard. Really hard. Slotted mount plate and engine in position. https://hosting.photobucket.com/imag.../IMG_2720.HEIC Then one gusset tacked in place with the MIG welder Nick had brought. https://hosting.photobucket.com/imag.../IMG_2722.HEIC https://hosting.photobucket.com/imag.../IMG_2724.HEIC Followed by the other side. https://hosting.photobucket.com/imag.../IMG_2733.HEIC Some crawling around on the floor….. https://hosting.photobucket.com/imag.../IMG_2726.HEIC Giving this result. https://hosting.photobucket.com/imag.../IMG_2730.HEIC https://hosting.photobucket.com/imag.../IMG_2729.HEIC With all the gussets tacked in place, Welder no 2 came out……. Stick welders love thick steel. I turned the amps up to result in a cherry glow right through the 6mm steel plate. So full on, deep penetration. I ran up all the seams and between us, the mounts ended up a formidable pieces of engineering, covering over most of the original Ford mounts that I had cut away the day before. https://hosting.photobucket.com/imag.../IMG_2738.HEIC https://hosting.photobucket.com/imag.../IMG_2737.HEIC From there a quick coffee (Nick runs on caffeine) and without missing a beat, the 80 grit flapwheel came out and tidied the splatter and flat surfaces. The results speak for themselves. One side…. https://hosting.photobucket.com/imag.../IMG_2745.HEIC Opposite view. https://hosting.photobucket.com/imag.../IMG_2746.HEIC CHUFFED AS FECK WE WERE. Time for a sandwich and coffee. Anyone want to see the rest of the afternoon’s activities? . |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Thought I would change pace quickly.
Sally has not stopped making these pictures. Crazy money they make. https://hosting.photobucket.com/imag.../IMG_2802.HEIC These are actually different. https://hosting.photobucket.com/imag.../IMG_2804.HEIC https://hosting.photobucket.com/imag.../IMG_2805.HEIC Flowers sir? https://hosting.photobucket.com/imag.../IMG_2803.HEIC Glad she is keeping busy. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
After a quick sandwich and coffee we headed back to the shop.
Next job was to create a rubber mounted gearbox mount out back. Firstly, cut a previous mounting plate smaller and add a curve. Then add some 3mm strapping, beaten and folded to shape. https://hosting.photobucket.com/imag.../IMG_2748.HEIC Tack into place. Then weld up the whole seam. https://hosting.photobucket.com/imag.../IMG_2749.HEIC https://hosting.photobucket.com/imag.../IMG_2755.HEIC Take the 6mm plate cut before, mark out and drill the 12mm holes for the gearbox, and then add the M8 holes for the mounts. https://hosting.photobucket.com/imag.../IMG_2759.HEIC Added together. https://hosting.photobucket.com/imag.../IMG_2760.HEIC After this bit of working and making fit…….. It started to come together. Plate and mounts all together. Can you see the result below? Front view. Liking this. https://hosting.photobucket.com/imag.../IMG_2771.HEIC And from the rear. Layout seems pretty decent. https://hosting.photobucket.com/imag.../IMG_2763.HEIC And finally with the propshaft fitted……. High view. https://hosting.photobucket.com/imag.../IMG_2772.HEIC It did not take much to convince Nick to try it for size. https://hosting.photobucket.com/imag.../IMG_2765.HEIC Unfortunately neither the original Mazda MX5 or Ford propshafts fit. As mentioned by @nickwheeler : [quote author="@nickwheeler" source="/post/2713201/thread" timestamp="1641140942"][quote author="@mk2cossie" timestamp="1641131623" source="/post/2713185/thread"]Also, is it worth trying the original kitcar propshaft in the Mazda box? If that fits the gap, one more thing less to worry about [img alt=";)" src="//storage.proboards.com/forum/images/smiley/wink.png" class="smile"] First thing I tried while Rian was opening the garage. It would have been about right for length(we would have used it for the gearbox position), but the splined end won't fit into the gearbox - it is splined all the way around, but the gearbox has a double spline so the prop only fits in one place. And we can't swap either of the ends because the UJs are different sizes. So that was the next part of the build, and more importantly, a major milestone. Still grinning today. Anyone else happy so far? |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
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. . . . . ………………….. So eventually we got to this point. Body hoisted up. https://hosting.photobucket.com/imag.../IMG_2774.HEIC Pulled over. @nickwheeler grinning like an expectant father. https://hosting.photobucket.com/imag.../IMG_2775.HEIC And about 30 minutes after touchdown, which was absolutely without a fault, we added the set of RX8 seats and the rollbar and the @glenanderson screen frame. Also realised this rollbar needs to be remade as the seats need to move back about 150mm from where they are. Still, it did not stop Nick and I from trying it out for size. https://hosting.photobucket.com/imag.../IMG_2780.HEIC Also tried out the speedo clocks. Running as much as possible of the original Mazda MX5 loom and instruments However……. I will possibly be looking for a loom donor for the Instrument binnacle section have it all reach as the loom is tightly made to size. Plan is to fit the clocks like in the pic, central, facing the driver, and that may call for 18” of extra loom. Know anyone with a scrap MX5 with that part of the loom available to remove or donate to the build? https://hosting.photobucket.com/imag.../IMG_2782.HEIC Next up, a look at the engine fit in the engine compartment. This is it, without ancillaries. https://hosting.photobucket.com/imag...Render(68).jpg Adding in the original Mazda radiator and air intake gives you this. PROBLEM……… The slimline cooling fan from the donor, does not fit into the space available. So another plan and solution to be made. https://hosting.photobucket.com/imag.../IMG_2783.HEIC And then next up. MAF AND AIR FILTER PLACEMENT. Safe place to fit it, back here. So it needs a section of pipe to connect it. Clever guys………. QUESTION: Will a lengthened section here, affect performance at all? https://hosting.photobucket.com/imag.../IMG_2785.HEIC And finally………. Took a positively underwhelmed Sally to see what had kept me busy today. And walking down there, the current stance, lowering and look ROCKS. I love it. As it stands, no fluids, screen, extra bits, loom etc. The front crossmember is 5” above the ground and actually the sump may be 4.5” above the hotizon. Current look. https://hosting.photobucket.com/imag.../IMG_2815.HEIC And then you add my bulk to it. Sure, it is a cheated pic, using leverage I managed to get the front down real low. Not far from the original vision. Whatcha think team ??? https://hosting.photobucket.com/imag.../IMG_2816.HEIC Loads if work left to get it to the next phase. Brackets, links, supports, wiring, Rivnuts, holes, fittings, lights, steering, pedals………. The list goes on and on. Chuffed as a Chuffed thing tonight. Tomorrow its me and Mr Grinder and the donor again. Yup, realised we need more parts removed. . |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
I'm smiling with you Rian.
You and Nick have made a lot of progress in the last few days. The Rezin Rocket is getting closer to blasting off. Sally's artwork is impressive too. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
X2 on what Vince said. Looks like you're always having fun there in merry'ol England. Stay warm & safe and thanks for the good read, always following.
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Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
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And agreed, progress is often good when you have company. I am very pleased and impressed with Sally’s crafting, she sews as well, mostly gifts for friends, and it is always exquisite work, and very personal. Quote:
Always good to see you pop in here. I have to keep busy, and these things keep me sane. My day job being to clinical. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
So, public holiday here in England.
Spent two hours on the phone with friends. And a stop start day out at the garage. When we mounted the engine and gearbox using the MX5 propshaft as a guide, it placed the gearbox and gear stick forward from the original Ford position. The steel that was under the carpeting had rusted away over the years too, so needs to be removed. https://hosting.photobucket.com/imag.../IMG_2830.HEIC The donor car had a tunnel with the right holes and spacing for an original MX5 part. So calling on Mr Grinder, we went from this…….. https://hosting.photobucket.com/imag.../IMG_2831.HEIC To this. And for the OCD brigade, I know it is partly upside down. https://hosting.photobucket.com/imag.../IMG_2832.HEIC While I was at it, the old dash came out again from the scrap pile……. https://hosting.photobucket.com/imag.../IMG_2829.HEIC Producing this brace. https://hosting.photobucket.com/imag.../IMG_2887.HEIC Which is a touch narrow, but has the mounting points and tabs already welded in place. https://hosting.photobucket.com/imag.../IMG_2888.HEIC Every time I walk past this monstrosity, I shiver and look the other way. Job for another day. https://hosting.photobucket.com/imag.../IMG_2886.HEIC I was asked be a friend in Siberia just how much lower it had really gone now, what it looked like compared to something relatable. No cars down there to compare with, so this will have to do. https://hosting.photobucket.com/imag...x/IMG_2876.JPG And that is what 5 inches or 130mm looks like. https://hosting.photobucket.com/imag.../IMG_2885.HEIC The other job today was to remove the seats, get the motors and actuators removed and swap the drivers and passenger seats around, as the drivers seat will be manually adjustable, and passenger seat that was the drivers will be in a fixed position. Then also to create raised plinths for both seats. https://hosting.photobucket.com/imag.../IMG_2895.HEIC Job incomplete. https://hosting.photobucket.com/imag.../IMG_2899.HEIC One other job that I started on was removing the roll bar. It needs to be modified to move back 150mm or 6 inches in the tub, and the legs need to be bent closer together to fit in the narrowed space. So it will need to be a modified version of this, or maybe make a completely new design and made up piece. https://hosting.photobucket.com/imag...Render(69).jpg So it was a slow day, but little jobs come together ultimately to deliver a bigger picture. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Looking for a pair of 3 point seatbelts/safety harnesses for the Rezin Rockit build.
USED will do just fine. Colour preference is Red or Black, followed by Blue. But not too choosy. They just need to work. And be affordable. Keep in mind, the RX8 seats have a single, high level hole. I am sure I could use a regular 4-point harness too, but prefer the 3-point look. Show us whatcha got. https://hosting.photobucket.com/imag...Render(70).jpg PM please. Thanks. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Spectacular lazy day.
Slow start, then went shopping and eventually started around 3.00pm Outside temperature was 2’C when I headed out to the shops……. Forecast for the morning is -3’C which is a bit chilly. https://hosting.photobucket.com/imag...Render(71).jpg Post lady delivered as well…… New front shock absorbers Will fit them tomorrow if I get to it. https://hosting.photobucket.com/imag.../IMG_2927.HEIC So down to the garge and job no 1 for this afternoon was to creat raisers and move the seats back. In this position, I am comfortable and the seat has full adjustment forward still available. https://hosting.photobucket.com/imag...x/IMG_2947.JPG Following the measurements etc I found some thick walled square tubing and 3mm plate, cut to size and welded together. https://hosting.photobucket.com/imag.../IMG_2929.HEIC Welded then together, drilled and tidied up. https://hosting.photobucket.com/imag.../IMG_2956.HEIC Ready. https://hosting.photobucket.com/imag...73A1DC7803.jpg Then got the heat gun, heated the metal up so the paint would go off in the cold garage. And painted them. https://hosting.photobucket.com/imag.../IMG_2965.HEIC Happy with that, shut shop by 18.30 and came indoors. Next seat tomorrow. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Looks like I got sorted for these 3 point harnesses too.
Hope to have a pair, in black bought and paid for in the next week, as soon as the seller has them boxed up. Currently fitted to an Anglia. https://hosting.photobucket.com/imag...Render(72).jpg Black is a good option for me. Back to the garage for making the second seat mounting points and plinths today. Time consuming job, but needs doing. Chilly outside at 0’C this morning. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Another day where there was little progress yesterday, had a new lodger to interview, that took two hours.
Cultural and language differences slow stuff down. Anyway, back to important things…… Rummaged in my steel (scrap) pile and found an old seat support from a mobility scooter….. https://hosting.photobucket.com/imag.../IMG_2985.HEIC Cut down, drilled and welded, ready to be fitted. https://hosting.photobucket.com/imag.../IMG_2993.HEIC The scrap post gave me two post/riser/supports for the front of the passenger (formerly drivers) seat. I also used some very thick walled pipe to make a pair of rear supports. You will notice the supports are all different……. Because the underside and mounting points all differ. Plates to the supports should spread the load more effectively as well. Original plan was to use a wooden brace for the drivers side, but I changed my mind, thanks to a good friend (Mr Sparkplug) pointing out the possible failings of wood. And no hinges. https://hosting.photobucket.com/imag...Render(73).jpg So today will be a revisit to that section copying it in Box section and then bolting the seats into place as @nickwheeler pointed out to me, it allows me to get the steering column, pedals etc into position with me sitting comfortably. The drivers seat will also be fully adjustable for other potential drivers. Currently frosty outside and temperature at 0’C So not headed out yet, but it looks lovely. https://hosting.photobucket.com/imag.../IMG_3018.HEIC |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Bloody cold out yesterday.
But 5 layers, a wooly hat, and. Thermal underpants helped till it warmed up. https://hosting.photobucket.com/imag.../IMG_3019.HEIC Plan for the day was to remake the drivers seat support in steel, and get the new front shock absorbers fitted. Found some steel for the seat support, then got distracted by the thought of the new shocks, fitted. Contemplating painting them red, I decided against it. Tried to fit one with the wheels on. That was not happening. Removed the wheel, and a load of struggling to get the mounting points lined up later, the drivers side was fitted and bolted down. Then had a visitor for coffee for an hour and returned to part 2 on the passenger side. Got going, and progress was faster than the guessing game of part 1. https://hosting.photobucket.com/imag.../IMG_3029.HEIC Fitted shock. Tightened top tower bolt and proceeded to the bottom pair that fit through a pair of tines. Tightened first one, then the second one. At the point of stopping the torque it went “ping” Bu66er ! ! Resulting in this. https://hosting.photobucket.com/imag.../IMG_3030.HEIC And looking up. https://hosting.photobucket.com/imag.../IMG_3044.HEIC I guess the next job now will be to remove the shock again and grind back what is left of the bolt, and then drill it out in position, carefully, UPSIDE DOWN. Not looking forward to this. Seriously. But I have other distractions today, need to go look for a car for Sally before she goes to look over the weekend with me. Wish me luck, on both aspects. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
looks like your still managing to crack on with the jobs - even in this weather...
snapped bolts and drilling out for new is never fun - upside down in -1c - worse still. good luck with bolt and car viewings... I've been busy with house projects and not touched the C10 for a few weeks -just look at it under the carport every-time I leave the house. currently prepping my (new) garage - its big but is timber and has some rot in the main supports - currently cutting out old for new...bit by bit. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
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Thank you. Yes, last day of leave today, and if I can get back a d drill the snapped bolt, replace it and drop the front end today. Perfect. If I can copy that wooden support today as well (unlikely) that would be a Bonus. Tell me more about your wooden garage. My buddy Craig up in Shropshire has to build a rather large garage once he has,raised and roofed the stables. He is torn between pole barn/wood and brick for the garage and shop. It will be large enough to take 4 cars once done. Feel free to post pics if you want, of your structure, along with warnings etc. |
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