Re: Ian's Tennessee Honey '64 Short Box Step-side - England
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Well it’s just no good (as my mum would say) I’ve not really had much truck time for the last 6 months and the other UK contributors to this forum have been fairly quiet (from a truck building point of view) too.
Luckily for me there are many threads on here which provide the necessary inspiration when needed, I’ve just re-read Rocknrods 64 stepper thread (that truck is soooo clean) and Bill is almost finished his C3 so it’s time to crack on. My next job is the last of my rust repairs and I’ve been putting it off for longer than I ought to, so this weekend I’ve completed the tear down. With this truck I have learned to expect that beneath every tiny paint blister is 7lbs of bondo and a rusty hole.:lol: This is what it looked like when I began Attachment 1780253 Attachment 1780254 I hoped that the drivers side would be better than the passenger side, passenger sides are often worse as they are "in the gutter" but if anything it's actually worse :waah: Attachment 1780255 And when I was finished :metal: Attachment 1780256 Attachment 1780257 |
Re: Ian's Tennessee Honey '64 Short Box Step-side - England
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The inner footwell was another "work of art" beautifully crafted from bondo and fibreglass:lol:
Attachment 1780258 It's in the trash now Attachment 1780259 One of the floor supports needed a repair but I have a section that got from Martin so that was a relatively quick fix Attachment 1780260 Attachment 1780261 Attachment 1780262 I have the fender to strip next, once I know how bad it is I'll decide whether to repair or replace. Still not a bad days work :thumbs: |
Re: Ian's Tennessee Honey '64 Short Box Step-side - England
Ian, at this point my silence indicates only my respect for the members of this forum.
Inside my head the Pirate is swearing at the artists of your repairs. You are a brave man, but we know it will be good. |
Re: Ian's Tennessee Honey '64 Short Box Step-side - England
We having a race to the finish line now we have both started again? :-) :-) :-)
Would be the longest race in history! |
Re: Ian's Tennessee Honey '64 Short Box Step-side - England
Glad to see you back at it. Love seeing your quality work.
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Re: Ian's Tennessee Honey '64 Short Box Step-side - England
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Progress update,
On first fitting I discovered the floor / inner rocker repair panel had been mis-hit, it looked as though there had been in-sufficient set on the finish die so effectively it was too short on one corner, this meant the floor would not line up, it wasn’t a lot, but it was enough to be a problem. The simplest fix was to “stretch” it, so I cut it with a plasma disc, pulled it apart slightly and then welded up the gap. Attachment 1782149 Attachment 1782150 With this done the floor fit was remarkably good and it was soon clamped and then tacked in place, Attachment 1782151 Attachment 1782152 I have to replace the bottom 6 inches of the A post which is welded to the inner footwell. I find it useful sometimes to trial fit parts (especially re-pops) as a process of elimination. I trial fitted the inner footwell before I cut off the remainder of the A post. It fits perfectly so now if there are any fit-up problems after I repair the A post, I know it’s not this panel. Attachment 1782153 |
Re: Ian's Tennessee Honey '64 Short Box Step-side - England
Great looking work Ian! :metal:
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Re: Ian's Tennessee Honey '64 Short Box Step-side - England
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Onwards and upwards (as they say). Today was a national holiday in the UK so I took the opportunity to make a bit more progress, the bottom of the A post was completely rusted out. I would normally try to replace below the swage for the outer rocker to preserve the original position, however, although it wasn’t rusted through it was so thin you couldn’t have welded it. Attachment 1782584 First job was to remove the hinge, I marked the hinge and bolt positions so that when I re-fit it, it’s going to be broadly in the right place. Attachment 1782585 Next job was to mark and cut the pillar, my preferred method is masking tape and a pencil. You can see from the picture below just how crooked the crop was on the repair panel I had to grind it square before using it, don't forget the two spot welds that hold the cage for the hinge plate Attachment 1782586 Attachment 1782587 the fit was quite poor too, I had to tack the best fit areas and then work the others before welding them. Top tip :lol: use a hinge bolt to keep the cage drawn up tight against the pillar, it's impossible to weld up otherwise Attachment 1782590 |
Re: Ian's Tennessee Honey '64 Short Box Step-side - England
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After that it was just a case of working the panel to improve the fit and then tack, grind - repeat, :waah:
Attachment 1782591 Attachment 1782592 When doing this kind of job it's easy to get weld spatter in the hinge threads and to weld up the hinge plate so it doesn't move (not good when it comes to fitting the door:lol:) take your time and put a couple of old bolts in the threads if you have them Attachment 1782593 I got the spot welds from the pillar to the footwell done too, there's still some finishing off to do on the welds but I'll leave that until I've done a test fit on the door and outer rocker. This is definitely one of those jobs that take hours and looks like next to nothing when it's finished Attachment 1782594 |
Re: Ian's Tennessee Honey '64 Short Box Step-side - England
Great work!!!! :metal:
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Re: Ian's Tennessee Honey '64 Short Box Step-side - England
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A quick update, Most of know that the universe is governed by certain laws, no not that Stephen Hawking physics stuff, the real laws. Things like why when you drop a piece of toast on the carpet it always lands buttered side down, (a phenomenon increased by a factor of 10 if there is peanut butter or jelly involved), or why when you’re in a traffic jam the other lane always moves more quickly, until you switch lanes and the one you were in starts moving more quickly and the law of repairing trucks……..why does the rot always go further than the repair panel. Well such was the case with the inner rocker/floor repair panel, the rust went about 2” further. Attachment 1784185 Actually it's easy to fix as there's plenty of access, I made a repair piece to match the existing panels as closely as possible (I do hate patches that look like patches.) Attachment 1784186 Attachment 1784187 and welded in place Attachment 1784188 The inner welds need tidying up but should be fine once that's done Attachment 1784189 Next job is to put the door back on before I test fit the outer rocker |
Re: Ian's Tennessee Honey '64 Short Box Step-side - England
Very nice repair panel. Your metal skills are impressive. As a matter of fact your whole truck build is impressive.
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Re: Ian's Tennessee Honey '64 Short Box Step-side - England
Great inspiration there. Wiser words have never been spoke. Great work Ian.
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Re: Ian's Tennessee Honey '64 Short Box Step-side - England
I just read through your whole thread. I gotta say that your dedication to correcting the *ahem* repairs of the previous owners and your searches for replacement parts in the UK is inspirational. Good job!
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Re: Ian's Tennessee Honey '64 Short Box Step-side - England
Great work Ian.
You are right about not making repair panels look right. Your work always makes me smile in approval, not that you need my approval. |
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Nice to see your getting back into the repairs though. I hope your outer rockers are better made than the ones I bought. Ended up having to cope up the front on one and the front and back on the other just to get them to fit. |
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Re: Ian's Tennessee Honey '64 Short Box Step-side - England
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For anyone who has been on a different planet recently (and you would have to have missed this news) there was a wedding today in Windsor. Now I think it's great when folks get married, I'm married myself and very happy with it...........but I'd no great desire to watch the wedding on TV, my wife on the other hand was glued to the TV with box of Kleenex at the ready. This mean't only one thing.....Truck time :metal:
First job today was to refit the bottom of the B pillar. I'd removed it for 2 reasons, fiting the inner rocker is much easier with it out of the way and it needed a repair which was easier to do on the bench. Attachment 1785809 Attachment 1785810 Next job was to re-hang the door but I decided to strip it before hanging it, it makes it much lighter to handle and it's going to have to be stripped anyway to do the repairs (I can hardly wait to see what I find :lol:) . I'd marked the bolt positions before I removed it so it went back pretty much in exactly the right position, door gap wise. I made a gauge for the hole positions using a piece of aluminium angle bar, with a spring loaded punch this makes quick work of marking the holes. Attachment 1785812 They were pilot drilled at 1/8" and finish drilled at 1/4". Attachment 1785813 After much grunting and cursing I have it fitting pretty good, the door gap is nice but there's a bit of work to do to get the inner part fitting as good as I want it to. It's in place with a couple of spot welds, next job is to take the door back off and finish fitting and welding Attachment 1785814 A decent days work, I wish there was a Royal wedding every Saturday :lol: |
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Now despite being a Scot, I guess I'm a Royalist (they may cost us a lot but I believe they bring us in more that the cost) but come on! And no I'm not just upset because she took my car and there is zero chance of me ever seeing the fuel replaced............ So Like you I chose to get on with some motoring tasks. Much better use of our time if you ask me! |
Re: Ian's Tennessee Honey '64 Short Box Step-side - England
Very nice work!
Always nice to see a job being done well! |
Re: Ian's Tennessee Honey '64 Short Box Step-side - England
Looking good Ian . Looks like the race is back on , but you always seem to be a few steps ahead, with Bill a few steps behind. Mind you at least I won’t come last , as it’s now a three horse race . One of us ( you know who you are ) has put his back in the stable and put a blanket over it .
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Re: Ian's Tennessee Honey '64 Short Box Step-side - England
Impressive as always Ian.
Just headed out to a bootfair. Feels like my life is coming back together. |
Re: Ian's Tennessee Honey '64 Short Box Step-side - England
Very nice Ian
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