Re: Got it one piece at a time... 51 chev
 

Sorry for the loss of your sweet heart. Cancer sucks!! My step mom went through it and now my dad is dealing with it, but doing good as can be. I also wonder what happens to some ppl's builds, loose interest, life changes? Glad your back at it. It seems it is therapy for many of us.

Re: Got it one piece at a time... 51 chev
 

Got the filler hole area all fixed up today. Pic makes the patch look high but it feels straight. Ready for a skim coat

Re: Got it one piece at a time... 51 chev
 

Tackled the cowl area in front of the door. There was no gap at all, door touched the cowl. Made a pass with a thin cutoff wheel and tapped the cowl edge ahead and welded up the cut

Re: Got it one piece at a time... 51 chev
 

Welded up and weld ground smooth. Nice gap, now I can install the lower outer cowl patch.

Re: Got it one piece at a time... 51 chev
 

Nice ...gas filler patch looks good as does the gap. Oh hey, love the 62 Impala!

Re: Got it one piece at a time... 51 chev
 

Nice job on the metal work! The impala is going to be the perfect cruiser

Re: Got it one piece at a time... 51 chev
 

Thanks for all the comments guys. I'm really enjoying working on the truck again! Trouble is while I'm working on the truck I keep thinking about what i could all do to the Impala I just bought! I promised myself to just drive it as is till the truck is done! We'll see how that works out!

Re: Got it one piece at a time... 51 chev
 

Re: Got it one piece at a time... 51 chev
 

I'd say on the trucks yah they didn't spend the attention to that detail. But I'm still so impressed with the engineering and styling of these trucks. all the little detail pieces they had to made just boggles my mind. I have a 53' belair and the door shuts soooo smooth I just think to myself, the quality was awesome back then, esp for the standard.

Re: Got it one piece at a time... 51 chev
 

Great welding. everything looks good

Re: Got it one piece at a time... 51 chev
 

I've been working on getting my door gaps set to my liking and welding in my outer cowl patches and outer cab corners. As you all know, this requires installing and removing the doors several times. Adjusting the door each time you put it back on takes time and it is hard to put it the exact same spot each time. Maybe most of you already know this but if it can help at least one person, I will show you how I do it. Once I have the door adjusted to exactly where I want it, I drill a 1/4 inch hole through the hinge and through the door. I do this to both upper and lower hinge. This way, when you put the door back on, you line up the 1/4 holes and insert a 1/4 bolt through the holes. Now the door will stay put in exactly the right spot and you can put in the six bolts holding the door to the hinge without trying to balance the door on your knees. Once the bolts are all tight, simply pull out the 1/4 inch bolts. Hope this makes sense!!

Re: Got it one piece at a time... 51 chev
 

Hey that's a good idea...thanks!

Re: Got it one piece at a time... 51 chev
 

Nice start, definitely watching this in order to learn all those tricks like the door one. Thanks.

Re: Got it one piece at a time... 51 chev
 

Re: Got it one piece at a time... 51 chev
 

I used to tap it too but I have found its faster to just drill a 1/4 inch hole right through and just slide the bolt all the way in. Seems to hold the door in place just as well and that way you dont need another wrench or socket. I remove the 1/4 inch bolt after the door is bolted on. Both ways work equally well but i find this way simpler

Re: Got it one piece at a time... 51 chev
 

Great tip!
Maybe a dumb question, but I gotta ask:
I use new weatherstriping in the doors, do you adjust the doors with or without this new rubber??

Re: Got it one piece at a time... 51 chev
 

I adjust the doors before i start welding in any patches.. As i weld in cab corners and the outer cowl patch, etc., I make the patches fit the door. Another little tip here, I always remove the door latch or striker before lining up the door because the latch can pull the door up or down unless it is perfectly aligned. After the door fits nice I set the striker and latch in the correct position. After new weather strip is installed you may need to make some minor adjustments but the door should stay pretty much in the same spot. Hope this helps

Re: Got it one piece at a time... 51 chev
 

Nice thread, great skills !!
Glad you got back into your build.
JT from SC

Re: Got it one piece at a time... 51 chev
 

Very nice tips fellas

Re: Got it one piece at a time... 51 chev
 

This sure helps, a lot!!
Thanks!!

I now know what to do ;)

Re: Got it one piece at a time... 51 chev
 

That's a GREAT door trick. I was stressing a bit because I like how my doors are adjusted now but I have to take them off to put the door seals on. THANKS

Re: Got it one piece at a time... 51 chev
 

Glad I could Help! Lower 50, I read through your build yesterday, love the look of your truck!

Re: Got it one piece at a time... 51 chev
 

Been working on the truck, got all the rust taken care of so now the fun begins! Rust patches are my least favorite part of any build but it's becoming easier because of nice reproduction parts. Today I cut out my firewall. I find it easier to make a new one than to weld up all the holes in the old one

Re: Got it one piece at a time... 51 chev
 

Here is the new firewall I built. Just held in with clecos for now, hope to weld it in tomorrow

Re: Got it one piece at a time... 51 chev
 

I actually really dig the factory firewall, cleaned up of course. but this is really nice looking too. great job. really flows with your recess. I hate seeing a lazy recess, this sure isn't that.

Re: Got it one piece at a time... 51 chev
 

Looks really good Low. Did you use a bead roller to get the stepped edge?

Re: Got it one piece at a time... 51 chev
 

Thanks guys, yes I used a bead roller around the edge to give it some rigidity and a little style

Re: Got it one piece at a time... 51 chev
 

The firewall looks incredible with the beads and the smooth fields.... very nice! Also the truck will definitely handle better with the engine further back, its basically moving the center of gravity more towards the middle of the truck (which they need desperately) instead of a 75/25 offset typically. So it should be a real nice driver when you are done.

Re: Got it one piece at a time... 51 chev
 

Fire wall looks great nice touches with the bead roller.

Re: Got it one piece at a time... 51 chev
 

That's a really nice job on the firewall!

Re: Got it one piece at a time... 51 chev
 

Thanks for all the comments and compliments! Got the firewall all welded in, just got to finish up the trans hump. I have planned to use a TF dash in an AD truck for years so today I went to cut one out of a parts truck. I wish I had remembered to take a pic of where the truck was that I got the dash out of. For all you people not living in a place with snow, you have no idea how hard it is for some of us to get parts off in winter! This truck was almost completely buried in snow! The owner luckily had a tractor and snowblower so he cleared a path to the truck and we shovelled enough that we could open one door! It was a project but I now have my dash at home. I know this has been done before but I have always liked theTF gauge cluster. Now to make it all fit!!

Re: Got it one piece at a time... 51 chev
 

The dash will be a nice modification and I think I would have been tempted to wait until the snow melted. :)

Re: Got it one piece at a time... 51 chev
 

That might be a long wait AD

Re: Got it one piece at a time... 51 chev
 

It was a nice day, sunny, no wind, and temps above freezing so it was not bad getting the dash. I could not wait for spring because i need the dash for final fitting of steering column, heater, and pedal placement. One good thing about all the snow, at least there is no yard work to do so I can spend a lot of time in the shop!

Re: Got it one piece at a time... 51 chev
 

Attachment 1867314
Well after another 3 year break since my last post, im finally working on my truck again! Here is a pic of the dash installed in the truck. I made it removable so i can easily work on the wipers, heater, wiring etc. later

Re: Got it one piece at a time... 51 chev
 

That turned out good AD.....I hadn't seen your build before...firewall looks great also......

Re: Got it one piece at a time... 51 chev
 

looks great. plans for your old dash? I like the removable aspect.

Re: Got it one piece at a time... 51 chev
 

Glad to see you back, dash looks cool...Jim

Re: Got it one piece at a time... 51 chev
 

wow, nice sheet metal skills. good to see another "snow bound" Canadian on here too. my workspace is full of stuff that can't go outside to store because it would get buried (sometimes) or at least full of snow.
I know how it goes with projects, mine is about 11 yrs old now. hoping to get it drive-able for the summer. not done, drive-able, haha.
keep posting, it may light a fire under my, ummm, donkey.

Re: Got it one piece at a time... 51 chev
 

nice work.. great fab work