The 1947 - Present Chevrolet & GMC Truck Message Board Network

The 1947 - Present Chevrolet & GMC Truck Message Board Network (https://67-72chevytrucks.com/vboard/index.php)
-   projects and builds (https://67-72chevytrucks.com/vboard/forumdisplay.php?f=253)
-   -   GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck (https://67-72chevytrucks.com/vboard/showthread.php?t=816014)

Grizz1963 03-05-2022 01:14 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Bonus Ball for Saturday.


https://hosting.photobucket.com/imag...x/IMG_5974.JPG


Not what I want, but guess it shows what a big check book and a lot of work can deliver.


Back to reality………

Grizz1963 03-05-2022 01:39 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Yesterday afternoon @nickwheeler and I went to Car Builder Solutions to pick up a few parts that were needed for some of the progress.

When I got to his place 10 miles from here, to pick him up, he was “not ready” yet.

Well, all it would take was a pair of shoes tbh. The benefit of having your machine shop under your home.

But, he was busy……..

Fine tuning some bits on the lathe.

https://hosting.photobucket.com/imag.../IMG_5310.HEIC

Leaving this.

https://hosting.photobucket.com/imag.../IMG_5313.HEIC

Resulting in this.

https://hosting.photobucket.com/imag.../IMG_5315.HEIC

To be added to these throttle and clutch parts he had already made up.

https://hosting.photobucket.com/imag...Render(95).jpg


This build certainly is becoming more and more “Hotrod” as it goes along with all the custom bits made for it so far. .

Liking it.


Once Nick had his shoes on, we headed over to Staplehurst to get the parts list filled out.

This included a massive box of waterproof electrical fittings, wiring loom tape, battery terminal protectors, cabling,sheaths, stainless braided hose, clips, bulkhead fittings and a 90’ connector for the new clutch line that needs to be made up to clean up part of the engine bay.

https://hosting.photobucket.com/imag...Render(96).jpg


I had a 4.00pm day job Teams meeting to attend, so dropped Nick off at 3.55 sharply and headed home with the meeting strapped safely into the passenger seat next to me, and me on mute, camera off.

Traffic meant it took me exactly an hour to ger the 10 miles or 16km trip done.

I do dislike traffic.


Today I was awake by 03.20 and that was my night over.

A very wet George the cat came in by 04.45 for some ham and is now tucked up somewhere as I have not heard the catflap again.

It is raining outside, but hopefully once daylight comes etc, I will be able to to get down to the garage and get some stuff done.

Time marches on regardless of the weather.

Onwards in the words of @pauly




.

Grizz1963 03-05-2022 06:10 PM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Day started with me waking at 03.18

No sleep after that, not ideal.

But once I got started, some housekeeping, and in the 5’C temperature outside, I decided to use my paint stripping heat gun to warm the battery bridge before giving it some satin black

https://hosting.photobucket.com/imag.../IMG_5345.HEIC

Once that was done I started on some CAD to create the insert for the transmission tunnel to make space for the heater/blower unit.

https://hosting.photobucket.com/imag.../IMG_5347.HEIC

Once transferred and cut out of a sheet of Dexian cabinet backing I folded it ……….

https://hosting.photobucket.com/imag.../IMG_5355.HEIC

More to be done, grinding back the hole in the transmission tunnel to almost perfectly square and also a couple of flanges needed cutting to weld onto the sides that can be bolted down.

@nickwheeler came around later as well, and with a coffee kickstart he was off……..

Loads of little jobs, including removing the wiring harness that had been attached to the chassis and then winding up a pair of wires we still have no idea of what they do……

Could be a reverse light.

Any ideas?


https://hosting.photobucket.com/imag.../IMG_5349.HEIC


Another job Nick had been wanting to do for a few weeks was to relay the loom into the rear of the car, a few more holes are needed to get the fuel system wiring in under rhe rear bed.

https://hosting.photobucket.com/imag.../IMG_5354.HEIC

Also prepared was the earth cable and live wires to get them connected to the battery.

Nick soldered the lugs together as well, kinda impatient jobs.

https://hosting.photobucket.com/imag.../IMG_5350.HEIC

The day turned out to be one of those that showed little, but a ton of stuff got done.

Progressing the build quite a lot more.

Stand by for more updates.


.

Grizz1963 03-06-2022 02:45 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
So actually a really busy day yesterday.

Many time thieves……

We were busy all day till I had to tell Nick to get out and leave at 5.15 as he had a family event.

Sure he would not mind me mentioning, his mum was having her 1 in 4 birthday dinners……

Yup, 29 February is a bit of a rare one.


I welded up the under dash extender tray adding a pair of side flanges for mounting and weather or waterproofing.

https://hosting.photobucket.com/imag.../IMG_5389.HEIC

And once tidied up it looked pretty decent for the job it needs to be doing.

https://hosting.photobucket.com/imag.../IMG_5392.HEIC

Heater matrix box and blower unit tidied up and cut back earlier looks tidy now.

Placed in position.

Happy with that.

https://hosting.photobucket.com/imag.../IMG_5395.HEIC

Once bolted down with some sealant under it, this should be a decent dry space too.

Air blower holes still need to be created and ducted once this unit and all the wiring has been laid and secured.

ECU, Fuse box, controllers still need locating and fixung inder the scuttle once the screen frame is welded and located.

https://hosting.photobucket.com/imag.../IMG_5394.HEIC


One of @nickwheelers jobs on the master list was to create new earth and power leads, relocate some and also create more decent earthing points on the chassis.

A fair chunk of time that you cannot see has been allocated to these jobs.

Resulting in this sort of tidy improvement and install.

Massive thanks again.

https://hosting.photobucket.com/imag.../IMG_5381.HEIC


More invisible jobs include removing chunks of the loom, rerouted cables etc in order to gain an inch or two of movement.

On the drivers side it is now possible to mount some modules upright and in an aesthetic and safe way.

The washer bottle will probably get a hole or two in the bulkhead today.

With power leads being rerouted inside the firewall.

https://hosting.photobucket.com/imag.../IMG_5386.HEIC

Actually getting tidier every day.

Also at last the airbox relocation is complete with the supports in place.

One had to be removed, cut and rewelded by Nick because I screwed up when I got the height and angle wrong by 20mm which is a lot when you try to make stuff look great.

https://hosting.photobucket.com/imag.../IMG_5396.HEIC

After Nick left I finished the blower/heater tray and packed up so Patient, saintly Sally could get a bit of my time.

Today could see a few jobs progress visibly too.

Grizz1963 03-06-2022 06:10 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
[quote author="@nickwheeler" source="/post/2722532/thread" timestamp="1646530101"][quote source="/post/2722531/thread" author="@foxmcintyre" timestamp="1646527839"]Is your mystery wire a gearbox sensor for the MX5? They have a reverse light switch for well, the reverse lights, and a neutral position switch which works in tandem with the clutch pedal switch to allow the ecu to see if the car is in ‘drive (in gear, clutch released)’ or ‘neutral (or clutch depressed)’. [/quote]The mystery wire is for the reverse lights. But you've just cleared up why there are two other switches on the gearbox instead of just the speed sensor, and what the switch on the clutch pedal does. Which is a big help.

There are two 4-pin plugs near the passenger headlight that we still need to identify[/quote]


Anyone clever on here …..?


@rich this is the set Nick mentioned.

They are on the passenger side loom, toward the,front, but behind the headlight plugs.


https://hosting.photobucket.com/imag.../IMG_5416.HEIC

And the wires feeding them.

https://hosting.photobucket.com/imag.../IMG_5417.HEIC

Thank you for any help identifying them.

Grizz1963 03-06-2022 05:40 PM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Right……..

Price me this.

Bought by my lodger and some mates to use the chassis for building a ride to be used in the Red Bull Soap Box challenge.

https://hosting.photobucket.com/imag...15d4b852b6.jpg

The wheels were sold to @craigrk, and the motor which is UNTESTED and missing part of the air filter etc is available to me for a bid.

Believed to be a 160cc Chinese copy of a Honda motor.

Wht sort of money is this worth, and also what sort of offer should I make, that is, if you believe it can be gotten to start up,again.

It is planned as part of the bar stool racer I need to build.


If it can be started.

This is it.

https://hosting.photobucket.com/imag...d1f5d59058.jpg

https://hosting.photobucket.com/imag...a3808358c7.jpg

https://hosting.photobucket.com/imag...53492c1a4d.jpg

https://hosting.photobucket.com/imag...53492c1a4d.jpg

https://hosting.photobucket.com/imag...a477963621.jpg

https://hosting.photobucket.com/imag...c75019b542.jpg



So there you go.



Untested motor, was ridden to destruction on a kart by traveller kids, turns over freely, wheels were knackered and indicate a hard life.



I can buy it for a sensibly stupid offer.



So do I buy, try get it to run, or run away.


Thanks.

Grizz1963 03-07-2022 05:30 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Sunday

I started earlier than usual with small random jobs that all needed wrapping up and doing at some point, so decided any time is a good time.

A few parts needed painting after welding, grinding, fabrication.

Including the “space maker” recessed tray on the transmission tunnel.

Keep in mind, this was made to create space for the blower unit and heater matrix and box to be fitted in a way that left space for wiring looms, switches, dash cluster, large ECU and various chunky bits of hardware, as well as the pedals and related mechanisms.

https://hosting.photobucket.com/imag.../IMG_5419.HEIC

More time consumed with measure, cut, drill, fold and shaping of the side supports for the dash panel and also side panels that will see he blower exists get fitted.

Need to still get a decent piece of ply, preferably waterproof, for the dash panel and sides plus kick panels.

Job for another day.


https://hosting.photobucket.com/imag.../IMG_5449.HEIC

Another job has been to make the gear stick and hole fit correctly.

Yes, it will need an extension……….

Interestingly, the thread on the stick is different to anything I have, so a quick screw on a nut and long bolt solution for mocking up, did not happen.

Still, happy so far.

https://hosting.photobucket.com/imag.../IMG_5453.HEIC

With the heater box and blower fitted in place, you can see how much space it takes up.

https://hosting.photobucket.com/imag.../IMG_5424.HEIC

But Nick, and others reckon I will be thankful on a chilly spring or autumn evening.

https://hosting.photobucket.com/imag.../IMG_5482.HEIC


More in a bit, day job stuff to deal with.

Grizz1963 03-07-2022 05:41 PM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
One more small job done.

The gear stick needed to be taller.

Outcome was buying a spare shifter for £5.00 in case it needed to be cut, extended or whatever, and no it would not get cut.

Found an engineering shop who identified/confirmed the thread and agreed to make me an 8” or 200mm threaded extension on 15.8mm rod, with a male and female end to extend the shifter.

Time frame. Less than 24 hrs.

Price. £15.00

I think that is a decent price, free is better of course, but hey, specialised engineering I cannot do.

Grizz1963 03-08-2022 04:30 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Struggles with Photobucket that I cannot figure out means some pics are not uploaded from the weekend.


Anyway.

It was cold out.

@nickwheeler sat on his butt most of the day (and that is a bad thing in the cold as moving about generates heat)

He started by deleting a couple of wires from the loom…….

https://hosting.photobucket.com/imag.../IMG_5476.HEIC

Not long before this was the situation.

Airbag loom removed along with plugs.

https://hosting.photobucket.com/imag.../IMG_5473.HEIC

And then it just got worse as we decided that cleaning it up would mean tidy space and less wires to bend and force under the dash.

It also released a few inches of wiring to enable placement of certain parts like fusebox just that much better.

https://hosting.photobucket.com/imag.../IMG_5446.HEIC

Looser fit with the new position of heater motor and the box I welded up for the matrix.

https://hosting.photobucket.com/imag.../IMG_5482.HEIC

Another job I got on with was removing the headlights and buckets, which were also rotten beyond recovery, so the grinder was called into service, again.

The placement of the radiator means the original buckets really are in the way, so a bit of clever thinking once I get a new set of buckets, will be needed, as well as some trimming.

Different sizes.

https://hosting.photobucket.com/imag.../IMG_5475.HEIC

Originals.

Beyond salvation really.

https://hosting.photobucket.com/imag.../IMG_5477.HEIC

We eventually closed shop around 6.00pm as I had offered Nick and Sally dinner.

Leaving the car looking worse for wear, but actually we knew that a load of invisible work had been done over the weekend.

https://hosting.photobucket.com/imag.../IMG_5484.HEIC

After dinner Nick took the wiring loom with him to go remove the door plugs and most of that part of the loom as well.

A few loose tasks set aside for this week, like getting the gear shifter extension made up.

Day job is a bit busy, and evenings are cold.

Another small job I need to get to is making a dual bracket for these guys to mont over the fender.

https://hosting.photobucket.com/imag.../IMG_5479.HEIC

Roll on the weekend.


Progress….?

Grizz1963 03-09-2022 05:57 PM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Trying to figure out how to copy the link from the web based app.photobucket sire.

This pic is from the app.



https://hosting.photobucket.com/imag...14819006F.jpeg

Grizz1963 03-10-2022 03:31 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Photobucket continues to frustrate me, but at least I seem to have found a way to support my random rambling with phots, using the web based home, vs a mobile app.

Money seems to continue to haemorrhage from my wallet.

Important stuff, current and earthing.

@nickwheeler said so. 😉

https://hosting.photobucket.com/imag...080&fit=bounds

Various nuts n bolts, think sheet metal, firewall, trays etc.

Gloopy silicone, gutter sealant etc for various sealing and joining jobs.

https://hosting.photobucket.com/imag...080&fit=bounds

‘The last few weeks have been quite full on with day job work keeping me busy and away from home (Covid home working was good) and knackered at night.

Tuesday evening I was angry about some dumb stuff at work (seems it makes me more productive to go unwind a bit) so an hour in the garage gave me progress.

Shelving offcut.

https://hosting.photobucket.com/imag...080&fit=bounds


Bit of measuring, cutting.

John, the short term lodger is a biker, car guy and driving instructor, and enjoys coming to the garage.

I did not realise he had taken some photos while I was busy focussing.

David the other lodger (Electrician contractor manager at Grain power station) who has been here a year also came down to check if I had lost any limbs yet, and promptly proposed to close down my site for all sorts of H&S infringements.

So different these two guys.

https://hosting.photobucket.com/imag...080&fit=bounds

Bit of folding,

https://hosting.photobucket.com/imag...080&fit=bounds

Some holes drilled, bolted to the fender, and we will have the mounting bracket for fuse box and relay as illustrated before.

https://hosting.photobucket.com/imag...080&fit=bounds

This was one of those jobs that the wiring loom unpicking has made easier by adding maybe 50mm of play to it.

Small steps, all take time.

I look at this bracket and kinda wish I had some record of time spent overall like @blackpopracing has on his build.

https://forum.retro-rides.org/thread...glia-shinyness

That is the way to do it.

My Teardrop trailer build was about 360 hours all told, years ago.

Crazy how time adds up.

Grizz1963 03-10-2022 04:08 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
One other job I got done this week was to find out the thread pitch of the MX5.

Then tracked down a Mazda specialist 10 miles from home, who sile me a soare shifter for £5.00 (plan B would be cut and weld)

He then introduced me to an engineering shop aro8nd the corner from where his workshop is.

So we started with this…….


https://hosting.photobucket.com/imag.../IMG_5482.HEIC

Guy was the guy I spoke to, and he measured the thread and pitch, said they had the correct tap and die to make a male and female extension.

Using 15.9mm steel stock, and set as 200mm or 8 inches he offered to do the job for £15.00 or about $20.00

@nickwheeler and I had agreed that there was no way I could buy materials and produce for that sort of money afterwards when we chatted.

Order placed late afternoon, and collection arranged for the next day.

They are open for small challenging jobs, interestingly, Guy has built a kitcar before, so understands the challenges.

https://hosting.photobucket.com/imag...080&fit=bounds

While waiting for him to confirm the job, I saw this………….

Evidence of an engineering shop that has been there a while, despite being clean and very modern.

Made me smile.

https://hosting.photobucket.com/imag...080&fit=bounds

Yesterday morning I had a hospital appointment for myself at 09.00 and afterwards before 10.00 I stopped by at the engineering shop to collect my stick.

Lovely finish.

https://hosting.photobucket.com/imag...080&fit=bounds


https://hosting.photobucket.com/imag...080&fit=bounds


Back home in the evening I had to go test it out.

REMEMBER……. There is a rubber fitting to go around it, bolted into the yellow piece of MX5 tunnel, and then a leather boot, sheath, or whatever you want to call it.

Feels good in the hand when making Brum Brum noises like @pauly

Doing the maths…….

More than 1 inch below the tunnel, and shifter knob takes up 2 inches, leaving the actual stick being about 5 inches or 150mm long.

Neutral.

https://hosting.photobucket.com/imag...080&fit=bounds

First gear…….

https://hosting.photobucket.com/imag...080&fit=bounds

Second gear, fourth and reverse are all the same.

https://hosting.photobucket.com/imag...080&fit=bounds

Small steps, but Progress nonetheless.

Looking forward to the weekend.

Hopefully more stuff getting made, attached, tested.

Bleeding all over.

Perfect.

Grizz1963 03-11-2022 04:51 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Message from Nick Wheeler yesterday.

He had taken the whole wiring loom with him on Sunday after dinner.

I've been destructive too:


https://hosting.photobucket.com/imag...080&fit=bounds


The body loom no longer has any airbag, window, central locking, stereo, headlight aim or air conditioning wiring. It looks a lot less intimidating, and is much more malleable.






Quick bit of checking yesterday showed the base plate of the gear lever needs replacing.

However, the question is how to remove the old and fit the new.

https://hosting.photobucket.com/imag...080&fit=bounds

Also tried my Paul Walker memorial knob, more gears than the gearbox actually has……..

Sounds about right for this build.

Tongue firmly in cheek.

https://hosting.photobucket.com/imag...080&fit=bounds

Got home and my neighbour where George the cat actually lives, delivered a parcel.

@pedalcarjoe Ernie had sent me a new, unused auto dimming welding helmet. Thanks mate.

Mickey next door had previously broken one I let him use. No idea how, he is heavy handed.

Ernie also included some very cool stickers.

https://hosting.photobucket.com/imag...080&fit=bounds


https://hosting.photobucket.com/imag...080&fit=bounds


Today being Friday means weekend, and hopefully some progress.


Kettle is on.

Grizz1963 03-11-2022 04:06 PM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Well…..

What do they say about the best laid plans and all that?

Corporate work kept me busy in the end, and in the end…. ultimately I popped out for half an hour to fetch a pull wagon chassis for mate @craigrk from Uncle Bob the hoarder.

He had agreed to selling it to Craig for £10.00 what a surprise.

Sally popped in to show me the new doggy acquisition at Uncle Bobs, a rescue from a flat in Maidstone.

Meet Bonnie, I was smitten. Instantly.

https://hosting.photobucket.com/imag...080&fit=bounds

So my total days productivity was condensed in this.

https://hosting.photobucket.com/imag...080&fit=bounds

The bed may be,widened, as will the track, to be used to drag stuff about at his new home.

https://hosting.photobucket.com/imag...080&fit=bounds

The afternoon weather also absolutely sucked, which was just as well, having to deal with a load of corporate Bolloxx and colleagues.

Hopefully tomorrow will be a lot easier to actually get on with stuff and also better weather.


Fingers crossed.

Loads left to be done, made, created, tested and laughed at.

Grizz1963 03-12-2022 03:29 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Rained a bit overnight.


Nice day out now………


https://hosting.photobucket.com/imag...080&fit=bounds


Should get a few bits done today.


.

Grizz1963 03-13-2022 03:29 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
John the lodger took his V-Max trike to a friends house yesterday.


Came back in the afternoon with @craigrk ‘s wheels that will go onto a yet to be built, garden wagon that can be hand towed or behind a garden tractor.


The rims need some bashing, and they do need two hubs.


https://hosting.photobucket.com/imag...080&fit=bounds


Being disabled, losing a leg etc certainly does not mean unable or unwilling


Next thing he came down with a 160cc proprietary engine that had been fitted to a kart, and abandoned by its owners.


I had offered £10.00 for it.


Worth a try at that money.


@nickwheeler had his own opinion on it, which may prove to be correct.


https://hosting.photobucket.com/imag...080&fit=bounds


I have stashed it in a dry corner of the carport for now.


Future fodder for the barstool racer.


More Rezin Rockit time today.

Grizz1963 03-13-2022 04:19 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
You know those days…..?


Loads planned, loads done, not much to see….l?


Yes, one of those.


Nick came over by midday.


During the week he had rebuilt the loom into something lighter and more flexible


With its ancillaries


Looks a lot less threatening now.


https://hosting.photobucket.com/imag...080&fit=bounds


Scrap from the loom totalled up to 3kg


https://hosting.photobucket.com/imag...080&fit=bounds


I had spent some time being a nice boyfriend, and then time doing little jobs like cleaning the paint off the chassis where to chassis numbers are punched in, not very clearly.


Spray painted over it in black.


Then made up a complete new plate that will be attached elsewhere too, much more legible.


After that I started working on bringing the heater matrix, box and blower fan together.


Nick carried on with the pedal box, clutch master cylinder relocation, minimal space but got it perfectly fitted. BIG FIDDLY JOB, TRUST ME.





Carrying on with the easy stuff, the heater box needed some thinking too.


https://hosting.photobucket.com/imag...080&fit=bounds


Cut, fold, fit.

https://hosting.photobucket.com/imag...080&fit=bounds

https://hosting.photobucket.com/imag...080&fit=bounds


Starting to resemble what it will be.


https://hosting.photobucket.com/imag...080&fit=bounds

https://hosting.photobucket.com/imag...080&fit=bounds

Also made and welded a support and holding bracket inside.

https://hosting.photobucket.com/imag...080&fit=bounds

Front strap bracket made using @nickwheeler ‘s Riv-Nut tool.

Absolute magic.

https://hosting.photobucket.com/imag...080&fit=bounds

Finally did the last trimming on the blower unit and then bonded the parts together.


John the lodger was on hand to pump out the Soudal Crystal glue/sealant for me.


https://hosting.photobucket.com/imag...080&fit=bounds


The actual holes for the heated air to be directed into the footwells will be made one final fitting of the blower, wiring loom, ECU etc has been decided.



More in a bit.


Coffee.

Grizz1963 03-13-2022 04:55 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
In-between making coffee and doing cosmetic stuff, Nick was beavering away.

First big win was getting the clutch master cylinder into the bulkhead after trimming a bit from the brake system brackets, and the mc base.

Minimal when you look at it, but a ton of work to make it fit and look right.

You can see it fitted in the last photo.


Firewall clearing continues.


https://hosting.photobucket.com/imag...080&fit=bounds



I hope @nickwheeler comes and describes what happened here, he is more capable than me.


Suffice it to say he hoped that this amount of adjustment would save on some fabrication…..

https://hosting.photobucket.com/imag...080&fit=bounds

Errrrrrrrrrmmmmm……?



NOPE !



Buggerrr !!!


https://hosting.photobucket.com/imag...080&fit=bounds


Resulting in the whole assembly coming out once more, and Nick taking it all home to remake.


Similarly for the throttle cable where the beautifully made cable ends needed to be remade possibly 0.5mm bigger holes to fit the cables.


I guess that is the kitcar boogie, two steps forward and three steps back.


I ordered a gearbox shifter boot on Friday, yesterday, less than 24 hrs later……l



DELIVERED.


https://hosting.photobucket.com/imag...080&fit=bounds


LOADS OF LUBE……..



Fitted.


https://hosting.photobucket.com/imag...080&fit=bounds


Removing the brake master cylinder and trying to make its rusted, seized parts move, failed.


So now we have another brake system part to find.


But it will potentially see the whole braking system being new and rebuilt.


https://hosting.photobucket.com/imag...080&fit=bounds


https://hosting.photobucket.com/imag...080&fit=bounds



Eventually we ran out of jobs to do.


John caught Nick and I sitting going through next jobs and tasks.


@pedalcarjoe Ernie likes a happy photo.


https://hosting.photobucket.com/imag...080&fit=bounds


Closing shop at 18.30 felt early, but was a good time.


A rubbish night, netting me 4 hours sleep in total, sucks.


Also hoping to take delivery later of Sally’s new fence panels after the storms destroyed some.


Thanks for checking in.


Breakfast next.

Grizz1963 03-14-2022 12:51 PM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
What a day.

Guess that’s what a day job is about.

In between meetings, clients etc, I also raced around doing about 55 miles to go get stuff in various places and dealing with a hysterical friend whose best friend (long term cardiac issues) was found dead at home yesterday.

Anyway…….

Back to Sunday.

I started earlier than usual, more brackets, fine tuning and fitting for the heater blower done.

https://hosting.photobucket.com/imag...080&fit=bounds

Also made a clever little spring loaded seat for the fan unit to sit on, along with that bracket.

Then a small tab for the front end as the exits still need to be decided and planned, then cut and fitted once the dash is built.

Around lunch time @nickwheeler got here after spending the morning in Rochester Cathedral.

He brought gifts….. made these overnight, clevis, lengthened clutch actuator and some squirty things…..

https://hosting.photobucket.com/imag...080&fit=bounds

For the screen washer, new Cortina items (I think)

https://hosting.photobucket.com/imag...080&fit=bounds

Also brought this tool.

I had never seen or used one.

But I needed it as I had managed to create a use for it.

Spectacularly tactile and a true lifesaver.

Nick was telling me (I forget the make) he had bought it to work on a Russian airplane and his them boss was blown away seeing him extricate himself from a wing structure to report that he had repaired a load of faults, using it.

10 virtual beers for the guy who identifies what it is and used for.

It fixed my problem in less than 5 minutes while Nick was making up a braided hydraulic line.

https://hosting.photobucket.com/imag...080&fit=bounds

https://hosting.photobucket.com/imag...080&fit=bounds

While I carried on with other jobs, Nick sorted out the brake and clutch pedals and assembly.

The recessed tray for the blower in the transmission tunnel was sealed and bolted in, blower set up to allow for spacial planning.

Also edited the gear stick hole a bit more.

It still needs a gaiter to either be made up, or even an existing one to be edited to fit.

https://hosting.photobucket.com/imag...080&fit=bounds

More in a bit.

About the proverbial hitting the fan, thanks to Karma.

Grizz1963 03-15-2022 03:35 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
So the thread file was used to tidy up the gear shifter thread, as I had managed to damage it slightly when removing a very tight collar from in and miscalculated my hammer angle.

Fixed now.


Right……


Back to Sunday and the Kitcar Boogie.

You know the one, two steps forward and three steps back.

It had become time to fit and fix the windscreen frame so that ECU,,relays, fuses and wiring loom can be fitted and fixed, as well as heater pipes, controls and then the firewall plate and its embellishments.

But Karma had other plans.

When @nickwheeler had done the pedalbox, actuators etc, it all went together relatively easily, as if he had been dealt a bonus card.

So I cut and prepped the bolts that became the studs to be welded into the Land Rover screen that @glenanderson had donated to the build.

https://hosting.photobucket.com/imag...080&fit=bounds

I drilled the holes for a tight fit, cleared all the galvanising away for welding, magnet placed and then Nick tacked them all.

https://hosting.photobucket.com/imag...080&fit=bounds

Trial fitting the 5 studs showed one hole needed a 3mm sideways elongation.

No problem, I did that while Nick welded up the studs.

Perfect.

Errrrrmmmmmmm…. Nope. FAIL.


Though we did not know it at this point.


https://hosting.photobucket.com/imag...080&fit=bounds

So next step was get the Nyloc nuts in there and tighten it down with a high density foam sealing strip.


HA HA HA HA HAHAHA.


When we assembled the support, I will take the blame here, the angle was welded in the wrong way around, and despite drilling, noticing it all, I had forgotten.


Look closely at my KING SIZED COCK-UP.


Can you see the problem yet?

https://hosting.photobucket.com/imag...080&fit=bounds


Yes, no way a nut and socket will be going in there.

Space is tight, very tight.

So a variety of options were considered, including a tungsten carbide bit to whittle away 25mm of each holes obstruction.

In the end I drove to Aghabridge and saw this display when I got there.


https://hosting.photobucket.com/imag...080&fit=bounds

Explaining my dilemma through the medium of a few photos, Karma smiled and an engineer found me some 15mm pipe with 11mm inner diameter hole, cut me some and sent me on my way.

FOR THE TOTAL PRICE OF FREE.

https://hosting.photobucket.com/imag...080&fit=bounds

From there I went to get some replacement M10 bolts and extras for the firewall work that still has to follow.

Hopefully this will come together on Friday when I have a day vacation.

More to come.

Grizz1963 03-16-2022 04:15 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
So where were we.

Cleaning up my act.

Monday evening after work I ended up in the garage because Sally was knackered and had gone straight home after walking the dog.

So I started on some nice, easy win jobs that ultimately need doing.

Cleaning, Flap Wheeling, Scraping, Masking, HEATING And Painting a few pieces

Clutch MC and reservoir ready.

https://hosting.photobucket.com/imag...080&fit=bounds

Pedal box.

Manky as hell.

Needs new rubbers.

https://hosting.photobucket.com/imag...080&fit=bounds

Flap wheeled.

https://hosting.photobucket.com/imag...080&fit=bounds

Better.

https://hosting.photobucket.com/imag...080&fit=bounds

Dirty Big Donut.

https://hosting.photobucket.com/imag...080&fit=bounds

https://hosting.photobucket.com/imag...080&fit=bounds

https://hosting.photobucket.com/imag...080&fit=bounds


Much happier with them all uniformly painted.

Have also ordered a £64.00 new Brake MC to fit.

Heating each part before painting when it is 7’C outside meant slower going, but it beats sitting around indoors.

https://hosting.photobucket.com/imag...080&fit=bounds

Came in after this lot.

Happy so far.

Grizz1963 03-16-2022 05:15 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Remember these bonnet/hood latches that were seized up and rusted away.


https://hosting.photobucket.com/imag...8DE0E7EA70.jpg

Well, thought I would try open them, if they broke….. hey, meant to be, if not…. Money saved.

I really like their design and they suit the car.

Bench vice, spanner…….

Cleaned up the steel bits with a small “Knotwheel of Truth” @pauly ©️ and painted.

Used some Autosol to try polish up the handles a bit.

Not great, but improved.

https://hosting.photobucket.com/imag...080&fit=bounds

Halfords wheel silver paint.

Hook tab shows condition before when removed from the bonnet/hood.

https://hosting.photobucket.com/imag...080&fit=bounds


AND REASSEMBLED

Saving myself a bit of cash, plus I could not find new ones in the usual places.


https://hosting.photobucket.com/imag...080&fit=bounds

Cleaning stuff is certainly therapeutic as they are small wins that take time and makes a difference.

Grizz1963 03-17-2022 06:16 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
So the screen, or is that scream?

Removed the studs.

Bought longer units, cut some spacers.

https://hosting.photobucket.com/imag...080&fit=bounds

Tried them, should be fine.

https://hosting.photobucket.com/imag...080&fit=bounds

Then decided @nickwheeler would love this look.

https://hosting.photobucket.com/imag...080&fit=bounds

Done.

And yes, no paint where the new studs will be welded up.

https://hosting.photobucket.com/imag...080&fit=bounds


While I was on the cleaning up run, I decided to buy a nice new, working brake master cylinder.

£64.00 delivered..

Hope to rescue to reservoir from the old unit.

https://hosting.photobucket.com/imag...080&fit=bounds

Work today.

Vacation tomorrow.

Saturday spoken for.

Sunday has opened up again for a bit of poking and shoving.

Grizz1963 03-18-2022 02:39 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Godzilla is alive.

My friend JB sent me a short clip of his first start up of his 861bhp Cobra with Godzilla 7.3 liter motor.

So I called him at 4.00am Oklahoma time, he was driving to gym, before heading to work.

https://hosting.photobucket.com/imag...080&fit=bounds

https://hosting.photobucket.com/imag...080&fit=bounds

Video:

https://youtu.be/k_1Rm5qlsOA

Should move along nicely.


Work owed me some time.

Planned on getting a few things done at the garage, but ended up distracted by a few friends randomly popping in for various reasons.

So got some tools and wood together and went over to Sally’s house to fix her fences that were damaged by the recent storms.

Time flies, but by 5.00pm as I was leaving, she got home with the dog in tow.

Dog is really unwell, vets had nothing to say, gave some meds but thats it.

Sally likes the new fences and some changes I made.



https://hosting.photobucket.com/imag...080&fit=bounds

https://hosting.photobucket.com/imag...080&fit=bounds


Bonnie the pup does not look sick, but totally listless and not interested in food, play or anything.

https://hosting.photobucket.com/imag...080&fit=bounds


Friday today.

Vacation day reserved for the garage.

All day, so maybe a bit of progress.


Later.

Grizz1963 03-19-2022 04:30 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Another day in the garage, having the day off helps.

@nickwheeler and I were busy from 11.00 to 18.30 with a load of fiddly jobs.

Some necessitated fitting and removing between 5 and 15 times…….. let that sink in for a moment.

After removing the original studs welded to the screen, I prepared the parts and started again.

Some gentle cursing, but eventually mad laughter and almost a high five.


https://hosting.photobucket.com/imag...080&fit=bounds


https://hosting.photobucket.com/imag...080&fit=bounds


I repainted the screen in position late in the day to get its second coat on.

Also the glass fixing strips.

https://hosting.photobucket.com/imag...080&fit=bounds


https://hosting.photobucket.com/imag...080&fit=bounds


Remember the kitcar Boogie?

Still dancing.

Pedal rubbers came, look great.

HOWEVER……

Brake master cylinder came too….. not right.

Everything is the same, except mounting face and lugs WTaF ??

https://hosting.photobucket.com/imag...080&fit=bounds


https://hosting.photobucket.com/imag...080&fit=bounds

Lovely.

https://hosting.photobucket.com/imag...080&fit=bounds


Another great job Nick got on with was creating the earth straps for the engine and also the dash supports.

Brings new meaning to the term “over engineering” but, plastic cars can be pigs for earthing.

Threaded bungs he made, drilled, welded into the chassis, then all bolted together, gearbox mounting bolt for the engine.


https://hosting.photobucket.com/imag...080&fit=bounds


https://hosting.photobucket.com/imag...080&fit=bounds

Some Heat shrink in size large needed.

https://hosting.photobucket.com/imag...080&fit=bounds


Of course all this gets disassembled once the fuel tank and exhaust are built in.


Maybe after that a final body bolt down.


Maybe.

Grizz1963 03-19-2022 06:05 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Along with the other jobs he was doing, Nick was wrestling with copying all the holes, mounting points etc in the firewall.

Most of the complex stuff sits to the drivers side.

So making up the template was done section by section and then stuck together one by one.

Patience of a saint…… Saint Wheeler.

https://hosting.photobucket.com/imag...080&fit=bounds

Eventually part 1 was done, and Nick was jubilant as a kid at Christmas, came charging in where I was painting trim pieces to show me.

Bloody nice to see that piece together.

Much more to come.

Happy Chappy.

https://hosting.photobucket.com/imag...080&fit=bounds

One of the reasons for now making a full,new aluminium firewall is the stupid hole cut in over the transmission tunnel.

More cardboard added here to get is covered over.

https://hosting.photobucket.com/imag...080&fit=bounds

Cut around and filled.

https://hosting.photobucket.com/imag...080&fit=bounds

Screen frame in place too.

https://hosting.photobucket.com/imag...080&fit=bounds

Just before closing up, with the cardboard template in place, a selfie.

Today I will go add a couple more holes, for the main ECU wiring loom and the heater hoses in the centre and to the right.

Then transfer the wibbly wobbly cardboard template to some thin Chinese ply I have rather than a single sheet of hard cardboard which I do not have.

Once that is completed and CHECKED AND CHECKED AGAIN, @nickwheeler can CHECK IT AGAIN before transferring to the aluminium sheet and at that point I will cut it out and add the holes for all the mounting points etc.

https://hosting.photobucket.com/imag...080&fit=bounds



LASTLY……


BONUS PICS.


NICK INSISTED WE TREAT OURSELVES TODAY.


SO I ASSEMBLED THE HEADLIGHTS AND WE TUCKED THEM IN, USING JUST DUCKTAPE TO HOLD THEM AND BALANCE FOR THE SIDE LIGHTS.


LIKING THIS A LOT.


https://hosting.photobucket.com/imag...080&fit=bounds


And semi-side view.


https://hosting.photobucket.com/imag...080&fit=bounds


It has taken a while to get here.

But keeping in mind it is a weekend build……….

Chuffed as……

Grizz1963 03-19-2022 05:05 PM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Today was a total loss, timewise and financially, and it is not yet over.

Bonnie the pup is back with the vets, being kept in hospital till Monday.

Already just the initial bloodwork, drips, antibiotics etc are making my eyes water.

Unexpected expenses are a pain, but we love our animals a whole lot, so it will be as it is.

Looking back to about September last year…..

Never anticipated going this far at polishing this turd.

https://hosting.photobucket.com/imag...001(1127).HEIC

And today we are this far down that rocky road.

https://hosting.photobucket.com/imag...080&fit=bounds

So I cleaned up the aluminium that was left over from the Grizz Pod Teardrop Trailer build 12 years or so, ago.

https://hosting.photobucket.com/imag...080&fit=bounds

Cleared some more holes and prepared the ply that will become the master template with all the correct holes, cutouts etc for the aluminium

https://hosting.photobucket.com/imag...080&fit=bounds

And then did the basic cutout.

Loads of holes etc to be made.

Also cutting to fit nice and tightly.

The fenders and firewall are a curved piece, so one needs to keep to the flat surfaces.

https://hosting.photobucket.com/imag...080&fit=bounds

Getting there.

More tomorrow.

Grizz1963 03-20-2022 03:56 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Today I will probably only get into the shop around 11.00 as Sally stayed over, as the dog issue had her emotionally tired out yesterday.

So a late, lazy breakfast, maybe bacon and eggs on toast……..

Then get the shop open and get going on the rest of the firewall template I started yesterday.


If the day does deliver as planned……..


Wishfully, this tool may get rolled out (see what I did there)


https://hosting.photobucket.com/imag...080&fit=bounds


A nice finish will always be a nice finish.


And an early-ish one too.

Grizz1963 03-20-2022 05:45 PM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
After last weeks sand storm from Spain, dropped a load of Sahara sand on everything here, I washed the truck early this morning.

Nice.

Clean suits this truck.

https://hosting.photobucket.com/imag...080&fit=bounds


.

Grizz1963 03-21-2022 02:49 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
So the pup has parvovirus, Sally had no insurance and it seems these residential vets have no scruples. Dog has cost a serious lump of cash and still alive.

She is collecting Bonnie at 7.30 this morning from the “after hours” vets.

Lets hope she gets better.


Part 2 of the plywood firewall template fine tuning and fit started at 12.00

Some may ask why it needed to be done.

Well, with the amount of holes and bolts in it, plus wanting it to be very neat, it had to be more accurate than a patch panel under a rusty MOT failure.

Eventually happy with the tidy, tight fit.

There is a 1.5mm tolerance on all the holes.

https://hosting.photobucket.com/imag...080&fit=bounds

Then transferred to the aluminium sheet.

A lot of cutting and drilling ahead.

@nickwheeler had brought his electric shear for a tidy cut on straight lines.

Curves I attacked with the small power file and hand tools.

A lot of hand tools used all day.

https://hosting.photobucket.com/imag...080&fit=bounds

Cut out, filed to shape.

Starting to look like it should.

https://hosting.photobucket.com/imag...080&fit=bounds

And first loose trial fit.

Starting to look like it should work.

https://hosting.photobucket.com/imag...080&fit=bounds

Amazingly that photo was taken at 16.25 after starting around 12.00

Hard to believe how time flies when you are fitting and removing repeatedly.


You know those tools you buy, knowing the concept is good but never actually get to use?

No

Well, part of this build has been the car fighting back, a lot

But…… Yesterday, one of these tools came into play, a few times.

Meet Mr Dodgey, around a corner drilling attachment.

Worked a charm.

https://hosting.photobucket.com/imag...080&fit=bounds

https://hosting.photobucket.com/imag...080&fit=bounds


More about that process in a bit.

Grizz1963 03-21-2022 03:48 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Remember the Bead roller?

Me neither.

In the end in order to stiffen up the bottom edge of plate, Nick put a return in there.

17.15 now…… time flies.

Quick, efficient and functional.

Start with glazing pliers to pull back the planned section.

https://hosting.photobucket.com/imag...080&fit=bounds

Then some supported hammer work.

https://hosting.photobucket.com/imag...080&fit=bounds

And tighten it all up with some dolly work.

And just like that, no more Rolf Harris jokes.

https://hosting.photobucket.com/imag...080&fit=bounds

Next up 101 holes for all the retaining bolts and Nyloc nuts.

Measure, mark, punch, drill, grind back burrs, try all holes………

https://hosting.photobucket.com/imag...080&fit=bounds

Holes all holed.

Long way to go yet.

https://hosting.photobucket.com/imag...080&fit=bounds

Because the sheeting was from a build 11 years ago, surfaces were damaged.

So a belt sander with used belt was run over the surface.

Followed by me on sandpaper to get even consistency, and Nick on Scotch pad duty to get it looking more brushed than scrapped.

https://hosting.photobucket.com/imag...080&fit=bounds

Followed by loads of cleaning with thinners and panel wipe……. Standing back, waiting for it all to dry and the new surface to appear.

A few silly grins, a mini-high-five and then time for commitment, well, we really should have been committed a long time ago.

I opened the Polyurethane adhesive and spread it generously on the old, holed firewall.

https://hosting.photobucket.com/imag...080&fit=bounds

Nick had the pleasure of slipping the new plate in place while I took a photo, unfortunately I was a tad slow, so just imagine his manic grin when laying the plate against the adhesive, never to come off again.

More holes, a ton of parts and bolts fitted.

Some clamps to reinforce some load bearing areas’ drying tightly.

https://hosting.photobucket.com/imag...080&fit=bounds

And looking down, so much tidier.

A whole day spent on doing it right.

https://hosting.photobucket.com/imag...080&fit=bounds

So at 19.30 we shut shop, came inside and I cooked some rather nice chicken thighs with Cajun and plum sauce on rice, along with a celebratory beer for Nick and my usual rum and Pepsi.

A long day, but great results.

Nick ticked the job list off, we are over halfway, but being held up by the fuel tank that is not yet made, and a few other issues.

But we did agree, it would have been easy to just throw this all together in a week, but at this pount, this is a great little build.

Monday morning and it is Back to reality.



Later gang.

Palf70Step 03-21-2022 01:45 PM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Lots of good work there Rian. You guys are really getting after it!

Grizz1963 03-25-2022 04:30 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Quote:

Originally Posted by Palf70Step (Post 9054589)
Lots of good work there Rian. You guys are really getting after it!

Thanks Bill,

Yes we are, time is limited, but it needs to get done.




Friday, and the week from hell ain’t over yet.

More training and bo110x from 9.45 onward, but hey………

Tomorrow’s Saturday.

Got nothing done this week except screwing with screws.

Windscreen screws painted as I could not find 40 new ones to hold down the strips I painted last week.

https://hosting.photobucket.com/imag...080&fit=bounds

Removed the clamps and pushed the centre loom through the firewall.

Two more looms to get fitted over the fenders.

Really happy with how tidy it has come out.

Compared to what we started with.

https://hosting.photobucket.com/imag...080&fit=bounds

In other news, the puppy is back, still in isolation, but seems fully recovered.

https://hosting.photobucket.com/imag...080&fit=bounds

Looking forward to the weekend, still a few hours to go.

Onwards as our friend @pauly says.

Grizz1963 03-27-2022 03:22 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Good morning after a very short night.

I cooked Nick, John the lodger and myself a lovely chicken curry last night, and in my own case, drank way more than I should have.

Well, a second rum is a rare thing. But usually results in a restless night. But it tasted so good.

Yesterday was one of those MANY JOBS MAKE A DAY kinda days.

Fettling a piece of wood for 2 hours etc.

Started like this.


https://hosting.photobucket.com/imag...080&fit=bounds

Sorted some stuff, tidied up stuff and got tools and materials out.

Nick was early, no ringing bells afaik.

By 11.00 I had to run to the village to pick up another brake master cylinder ordered on Friday. £70.00 or about $100.00 at a guess.

Also pharmacy to get some Actifed for Sally who has been sick most of the week and something for me.

Bolted on.

Shiny.

https://hosting.photobucket.com/imag...080&fit=bounds

We had hoped the Ford reservoir would fit…..

Looked like a good fit, even initially back to front, but alas…….. the legs are too big to fit in the new holes, which means it needs a different, new reservoir.

https://hosting.photobucket.com/imag...080&fit=bounds

https://hosting.photobucket.com/imag...080&fit=bounds


Next up, we started to lay the wiring looms for the umpteenth time.

https://hosting.photobucket.com/imag...080&fit=bounds

Fuse box and clutch hose mocked up and made up.

Looking encouraging.

https://hosting.photobucket.com/imag...080&fit=bounds

Progress.

Looking tidy.

https://hosting.photobucket.com/imag...080&fit=bounds

Nick had brought treats for around lunch time.

Short bread cookies.

Time to stand back, discuss, grin, gloat, coffee, plan, enjoy the progress.

Loads of stuff happening in the background, not captured.

https://hosting.photobucket.com/imag...080&fit=bounds

More in a bit.

.

Grizz1963 03-27-2022 03:44 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Another of those fine tuning, redesigning as you go along jobs.

I had a full sheet of 6mm ply from when I built the teardrop trailer 12 years ago.

And was loathe to cut it up…… Nick insisted that it was what I had saved it for… to be used.

Transferring the layout from the original cheap n nasty ply to the final version took a lot longer than planned.

But we know these jobs take just as long as they should.

It went in and out no less than 10 times to make the basic shape fit, and also for the steering column shroud to fit around and leave room for the vinyl and foam covering.

https://hosting.photobucket.com/imag...080&fit=bounds

In Out In Out In Out……..

In Out In…….

Drivers side is slightly lower to cover fuse boxes, pedal boxes and various bits of low hardware.

https://hosting.photobucket.com/imag...080&fit=bounds

Next up.

Fitting the instrument cluster.

That took forever.

https://hosting.photobucket.com/imag...080&fit=bounds

Eventually happy, very happy.

Switch gear and side panels next.

https://hosting.photobucket.com/imag...080&fit=bounds

At some point John the lodger came back home and as always, came to look, advise, help, poke fun.

And took some pics neither @nickwheeler nor I knew he was taking.

https://hosting.photobucket.com/imag...080&fit=bounds

No, I have no clue either, but obviously busy with something that consumes time and necessitated being on my knees.

Still not done.

Grizz1963 03-27-2022 04:09 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Amazing how much time goes into planning.

Thinking how to solve a problem.

What materials to use.

Finding the right materials.

Making a template.

Copying it it onto steel.

Cutting, shaping, drilling, screwing, shaping, grinding, fitting, tack welding, dismantling, full welding, test fitting 6 screws, celebrating.

https://hosting.photobucket.com/imag...080&fit=bounds

John the lodgers pics help tell a story.

https://hosting.photobucket.com/imag...080&fit=bounds

And mocking up.

Brains go here.

ECU

Keep in mind, the original engine wiring loom needs to come here and be connected to control things.

https://hosting.photobucket.com/imag...080&fit=bounds

Welding.

https://hosting.photobucket.com/imag...080&fit=bounds

NIIIIIIIIICCCCE !!!

Secure, high and dry.

Ready to be plugged in and tested (much later)

https://hosting.photobucket.com/imag...080&fit=bounds


Remember those other little jobs that consume an inordinate amount of time?/

These hinges needed to come off, be cleaned, wire brushed, prepped, painted and refitted later.

Typically one of the countersunk head bolts/screws refused to budge, so drilling out the head with three different drillbits was necessary.

Where does time go?

Two of each of the replacement screws will hold up hooks to support and keep the wiring loom tidy and out the way……

Tempest Fugit.


https://hosting.photobucket.com/imag...080&fit=bounds


Last engine bay pic for the day.

Diagnostic plug mounted on the opposite fender , allowing for some symmetry in design.

Loads more to happen today, Sunday.

https://hosting.photobucket.com/imag...080&fit=bounds

And lastly……….


A QUESTION TO YOU ALL.


DID WE ACHIEVE ONE OF THE OBJECTIVES?


85mm



https://hosting.photobucket.com/imag...080&fit=bounds




Breakfast next.


.

Grizz1963 03-27-2022 05:53 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
And in other news.

Raffle Tickets available for this new build at US $39.00 per ticket today.

Built in the Philippines to all out Driver Style.

https://hosting.photobucket.com/imag...080&fit=bounds

Loving this car.

Grizz1963 03-28-2022 02:13 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Nipples.

@nickwheeler has been looking forward to to this so much, he even remade them once.

Throttle cable measured, cut, soldered and finished up, fitted and functioning smoothly from the first fit.

All about the planning.

Old vs New.

https://hosting.photobucket.com/imag...080&fit=bounds

It also became a day of tying some smaller loose ends, making mini looms, welding in forward earth mounts.

https://hosting.photobucket.com/imag...080&fit=bounds

New Side lights/indicators are smaller than the previous ones, so getting them fitted became a wasted hour…….

Plan B will be employed.

https://hosting.photobucket.com/imag...080&fit=bounds

Making up retaining clips ultimately failed to deliver a secure mounting for the lights.

On to Plan B.

https://hosting.photobucket.com/imag...080&fit=bounds

Next up Nick added the new LED headlights and tested the functions.

Headlight Buckets got to meet Mr Hacksaw.

https://hosting.photobucket.com/imag...080&fit=bounds

With the result being rather rewarding.

https://hosting.photobucket.com/imag...080&fit=bounds

https://hosting.photobucket.com/imag...080&fit=bounds

https://hosting.photobucket.com/imag...080&fit=bounds


This in turn resulted in a good outcome that will necessitate removal of the existing radiator mount points, and remaking the retaining top brackets.

Remember them from a few weeks ago??

Now with the headlights bowls reduced in sheer size and depth, allowing the LED lights’ heat sincs to work fully, the radiator and original fan should fot.


https://hosting.photobucket.com/imag...080&fit=bounds

More little jobs were done and I did woodwork mostly through the day.

More about that later.

Nick had to head home after 4.00pm for a family gathering, so I carried on till about 18.45 with woodwork and bracketry before shutting shop.

With the clocks changing on Sunday, it felt weird closing shop with some daylight still visible.

Oh, and Sally had been feeling a bit rough the last few weeks.

She tested positive for Covid.

Perfect.

Grizz1963 03-28-2022 02:47 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
I guess the question does come up: “So what has Grizz been up to while Nick is seen working?”

Yesterday I carried on with those jobs that progress the build invisible, not just coffee and biccies, but fitting, unfitting, measuring and cutting, filing, screwing, unscrewing etc.

Have raised the bottom of the instrument cluster to allow a full, clear view of them all.

https://hosting.photobucket.com/imag...080&fit=bounds

Then destroyed the binacle.

https://hosting.photobucket.com/imag...080&fit=bounds

Too late for tears.

https://hosting.photobucket.com/imag...080&fit=bounds

Ultimately, it was a failure.

Number two for the day, after the side light mounting failed to deliver fully and securely for Nick.

Sandwiches for lunch, coffee, biccies etc…..

More planning, cutting, fitting, hoping.

https://hosting.photobucket.com/imag...080&fit=bounds

Happy with the positions of dash switches.

Yes, that’s the lot.

I hope.

https://hosting.photobucket.com/imag...080&fit=bounds

More cardboard and masking tape work to create the templates for the kick panels and tunnel panels.

Odd shapes and non symmetricalfit means it all takes time.

And more time.

https://hosting.photobucket.com/imag...080&fit=bounds

Then transferred to the hardboard and a load of filing, cutting, shaping.

In and out.

Resulting in this.

https://hosting.photobucket.com/imag...080&fit=bounds

At which point I pulled the plug on the day and came in.

My back was saying it was enough, and to be honest, no jobs needed doing.

A good weekend again.

No massive big bang progress shots, but many hours filled with small jobs.

Progressing.




PS. I need an MX5 Fog light switch, seems the one from the car is broken somewhat.




Have a good week all.

Grizz1963 03-28-2022 05:08 AM

Re: GRIZZ’s English 2001 S10 Extra Cab 4.3 V6 Truck
 
Having tried to make the cluster work as it is…….

A nights sleep, relook at 06.30 this morning, had me dismantle the dash again and bring the cluster indoors.

A couple of people including @kevins and @redratbike made suggestions along the same line.

I decided to dismantle it.

Will need to get some clear polycarbonate and frame it.

https://hosting.photobucket.com/imag...080&fit=bounds

And thickness

https://hosting.photobucket.com/imag...080&fit=bounds

I think there is a load of mileage in redesign here.

Will look again tonight after work if I get time.

Later gang.


All times are GMT -4. The time now is 01:46 AM.

Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
Copyright 1997-2022 67-72chevytrucks.com