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-   -   GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project~” (https://67-72chevytrucks.com/vboard/showthread.php?t=774451)

Grizz1963 10-10-2020 02:56 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Afternoon started with cutting a clothes rail in half.

Nice profile.

https://hosting.photobucket.com/imag..._IMG_8040.HEIC

Empty gas bottle, steel rod, profile.

https://hosting.photobucket.com/imag..._IMG_8022.HEIC

Should work. Looks OK from here.

https://hosting.photobucket.com/imag...SizeRender.jpg

https://hosting.photobucket.com/imag...SizeRender.jpg

Then transfer the sides to sheet metal.

https://hosting.photobucket.com/imag...SizeRender.jpg

https://hosting.photobucket.com/imag...3_IMG_8030.JPG

And the result.

https://hosting.photobucket.com/imag..._IMG_8037.HEIC

Pretty happy, having prepped both sides.

Grizz1963 10-11-2020 04:29 AM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
I popped over to one of my neighbours who is building a retirement car.

His little shed....


https://hosting.photobucket.com/imag..._IMG_8057.HEIC


https://hosting.photobucket.com/imag..._IMG_8077.HEIC

Edge drawn onto the plates.


https://hosting.photobucket.com/imag...SizeRender.jpg


Tested on a bit of previously rolled scrap, the inverted J or walking stick was my first attempt.
In order to get the feeling as I have never touched or used a bead roller.

https://hosting.photobucket.com/imag...41f1b7d5b9.jpg

Starting out with the roller.

https://hosting.photobucket.com/imag..._IMG_8078.HEIC

First one done.

Happy with that.

https://hosting.photobucket.com/imag..._IMG_8079.HEIC

Back home, just laid out.

Bit of fine tuning before welding together.

https://hosting.photobucket.com/imag...SizeRender.jpg

Next up, paint part of the rods with Hammerite, try leave it alone before threading the nets on, and then weld frame and plates together.

And then paint the lot with Hammerite.

Grizz1963 10-11-2020 02:46 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
A few little things done today.

One of them was just relaxing and wasting time.

Also painted the metal bits from yesterday’s prep in black Hammerite

Decided on black as it’s easier to patch up once I do the welding to get the bits together.

https://hosting.photobucket.com/imag..._IMG_8116.HEIC

@joem83 posted these wheels up.

£180.00 for a set of 4 in Bristol......

Not at all the right fit, unfortunately, as I do like the style again.

And they are 15” afaik

https://hosting.photobucket.com/imag...3_IMG_8134.PNG

.

Grizz1963 10-11-2020 04:55 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
.


10 plus years parked outside in all weathers next to a shop in Scotland has to have its toll.

Sadly, a 90’s built, U.K. Kitcar with 70’s and 80’s Ford parts and bits of wiring of suspect origin is bound to break your heart at some point.

No matter how optimistic you may be feeling.

Today I wanted to get started with removing the front screen in order to start creating the support for the fold down Land Rover screen.

Sallys Uncle Bob the hoarder popped in for a couple of hours to check up on my progress and to see if I had space for one of his stationary engines or an Austin A35 he has been trying to get me to take, so my plans were a bit scuppered.

But we rolled it down to the garage.

https://hosting.photobucket.com/imag..._IMG_8121.HEIC

Originally the car had a frame from the roll bar to the screen.....

Radio-tape fitted.

That thankfully fell off along the way from Scotland while Fil was recovering it

But there is a mess of wires, including some bits I do not recognise, left over.....

They need to be removed, but are fibreglassed into the frame.

https://hosting.photobucket.com/imag...D391C0B046.jpg

When I tried to remove the Land Rover mirrors though, they were not attached in an obvious way, so I found there was a channel up the side of the body with small rusty nuts, but not at all accessible......

So a bit of digging, pulling, pushing....

Wet plywood, rusty screws that would not screw out, but a couple of long screwdrivers later....

More rust down the bottom.

https://hosting.photobucket.com/imag..._IMG_8124.HEIC

Result.

https://hosting.photobucket.com/imag..._IMG_8125.HEIC

Still no progress on the frame or the mirrors.

https://hosting.photobucket.com/imag..._IMG_8127.HEIC

Either side.

https://hosting.photobucket.com/imag...EADACB8C4B.jpg

At least they are open.

Next job will be to hire a 12 year old contortionist mechanic to reach up there under the dash, up he A-Pillar to undo those nuts.

Then the wires to be unthreaded, maybe.

Weekend over.

Grizz1963 10-13-2020 06:34 AM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Little bit every day

Painted the outsides of the panels.

Happy with the brush results.

When I tack them to the frame it will be on a wet cloth to minimise heat distribution and damage.
Should work.

https://hosting.photobucket.com/imag..._IMG_8179.HEIC

That should do.

https://hosting.photobucket.com/imag..._IMG_8206.HEIC


Bead roller certainly made a difference.

I like that.

Grizz1963 10-14-2020 11:57 AM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Worth posting.

Always someone who knows someone or something.

Was over at a nearby neighbor today who is building this replica.

A different type of Rezin Rocker.

https://hosting.photobucket.com/imag..._IMG_8339.HEIC

https://hosting.photobucket.com/imag..._IMG_8073.HEIC

https://hosting.photobucket.com/imag..._IMG_8342.HEIC

https://hosting.photobucket.com/imag..._IMG_8343.HEIC

He is looking for a lens with 8 1/8th inch diameter and 3” bubble.
Made by Stabilite brand.

To fit this holder.

https://hosting.photobucket.com/imag...1_IMG_8356.PNG


If you can help or know someone, please send me a PM.

Thank you.

Grizz1963 10-15-2020 04:51 AM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
.

Now we have a Title !!



Funny how the little things make a difference

DVLA has been hit by Covid as much as any other government body.

And because the seller had lost his V5c document inba house move it cost me £25.00 by cheque and a paper written application to get it te-issued to me. This process takes even longer.

I did not want to spend too much on the Rezin Rockit befire paoerwork was also in order.

Well............

https://hosting.photobucket.com/imag..._IMG_8354.HEIC

Interesting to note it is down as a 4x4 and also it’s gross mass.

If only the carport guy (whom I texted this morning again) would come and get the steel structure up so I can get the roof done.

Onwards.

Grizz1963 10-15-2020 03:47 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Not sure if this should be on here, or in the Galaxy thread. As it kinda fits both.

But as the Rezin Rockit will be under the roof once it is up, I guess here is fine.

Steel guy said he will be here up to about 8.30 lets see when he gets here.

He is coming with a Sprinter pickup, so needs to reverse down the drive and get the steels down to site.

I needed to remove the caravans, trailer, scooter, mixer and other bits, up to the lawn, which is very wet and soggy.

https://hosting.photobucket.com/imag..._IMG_8523.HEIC

Once cleared, I decided to make a “Selfie stick” and at 5 meters long, it got the job kinda done, but of course a drone would be better equipped to do the job.

https://hosting.photobucket.com/imag...1_IMG_8385.JPG

Looking toward Mickeys place. Front right post is offset to the right, left ones are both attached as you will remember to the garage wall.

https://hosting.photobucket.com/imag...1_IMG_8406.JPG

Looking over the hedge from 6 meters up, from Mickeys side. Hedge directly below.

https://hosting.photobucket.com/imag...1_IMG_8494.JPG


.

Grizz1963 10-16-2020 07:39 AM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Guys at my house by 7.45 and on site from 7.50

Been a long time coming.

So the truck was a bit wider than he thought..... poop.

https://hosting.photobucket.com/imag..._IMG_8547.HEIC

So carrying all the shorter beams down, followed by using the cart Fil “Sparkplug” brought over to run one down, but it was almost the same width as the concrete strips, followed by using a narrower one to run the longer 6.5meter main front beam down.

It all got down there.

https://hosting.photobucket.com/imag..._IMG_8549.HEIC


https://hosting.photobucket.com/imag..._IMG_8552.HEIC


Followed by fetching the smaller van from over the street and getting it down to the bottom and unloading

https://hosting.photobucket.com/imag..._IMG_8553.HEIC

Most awesome tool unloaded.

https://hosting.photobucket.com/imag..._IMG_8555.HEIC

Primed

https://hosting.photobucket.com/imag..._IMG_8556.HEIC

Lifting

https://hosting.photobucket.com/imag..._IMG_8559.HEIC

Up there.

https://hosting.photobucket.com/imag..._IMG_8562.HEIC


I needed to get indoors to speak to some people.

More later.

.

Grizz1963 10-16-2020 11:30 AM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
So with beams going up this made me smile.

https://hosting.photobucket.com/imag..._IMG_8568.HEIC

Mickey was on site a lot as well. Keeping an eye that I did not build into his site.

https://hosting.photobucket.com/imag..._IMG_8567.HEIC

One after the other the beams went up.

https://hosting.photobucket.com/imag..._IMG_8566.HEIC

Shock Horror Haloween Boots

https://hosting.photobucket.com/imag..._IMG_8571.HEIC

Nuts n Bolts

https://hosting.photobucket.com/imag..._IMG_8580.HEIC

https://hosting.photobucket.com/imag..._IMG_8573.HEIC

Coming together

https://hosting.photobucket.com/imag..._IMG_8590.HEIC

End extensions coming along.

Think Garage/Service Station forecourt.

https://hosting.photobucket.com/imag..._IMG_8581.HEIC

Torquingup.

https://hosting.photobucket.com/imag..._IMG_8582.HEIC

Looking over from Mickey’s place.

https://hosting.photobucket.com/imag..._IMG_8587.HEIC


At this point I needed to join a three hour Zoom meeting.

More in a few hours.

Happy so far.

Grizz1963 10-17-2020 05:53 AM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Advice from Bob Heine in Boca Raton

Even found a U.K. based eBay ad.

Quote:

Originally Posted by Bob Heine (Post 8741731)
Rian, your beefy steel framework looks like it was made for a nice chainfall. I took the liberty of searching for one in GB. Lifting the cab or even the whole frame would give clear space underneath to set jackstands to whatever height you need. Found this one about an hour from you in Chelmsford.
https://www.garagejournal.com/forum/...1&d=1602898629
https://www.ebay.co.uk/itm/Heavy-Dut...8AAOSwlMJfNqGv

I don't remember seeing one in your thread but your new structure is begging for one.


Grizz1963 10-17-2020 06:53 AM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
So the steel guys were gone by 13.45 which men’s they spent a total of 5 hrs on site.

What was amazing, and experienced by me too, was how the whole thing just bolted together so easily.

Keep in mind, I had done the foundations and upright posts, and between me and the lodgers, we had cut and welded the top plates twice and still delivered a base that was squared up on four corners, despite the posts not being equidistant from each other.

Pretty impressed, even if I say so that it came out that well for a start.

Followed by Wayne getting all his structures to just fit together without a drill.

So last night, after they had gone and my day finished at 5.00pm this was the view.

https://hosting.photobucket.com/imag..._IMG_8599.HEIC

High enough from the front to get a tall thing in, and then some.

https://hosting.photobucket.com/imag..._IMG_8601.HEIC

From Mickeys side.

https://hosting.photobucket.com/imag..._IMG_8611.HEIC

Roofing next.

Grizz1963 10-17-2020 12:52 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
So.......


For those taking a look in to see progress.

https://hosting.photobucket.com/imag...9e70f8a3b9.jpg


Not a lot today.


But managed to move all my junk Back into place.

https://hosting.photobucket.com/imag..._IMG_8663.HEIC

Much better.

https://hosting.photobucket.com/imag...F68CF40C4D.jpg

Then carried on with little jobs, well not that little.

Decided to paint all the uprights as well, to go with the rest of yesterday structure.

I also gave all of the upper structure a second coat of paint as it got damaged and dirtied in transit and erection.

https://hosting.photobucket.com/imag..._IMG_8674.HEIC

https://hosting.photobucket.com/imag..._IMG_8688.HEIC


Much happier.

.

flashed 10-17-2020 04:54 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Dang Rian , that looks great

Grizz1963 10-18-2020 08:58 AM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Quote:

Originally Posted by flashed (Post 8823580)
Dang Rian , that looks great

HimJohn,

Good to see you here.

Thank you.

It’s a 10 year dream, almost to the day.


So typical of weekends, @CraigRK and I were chatting by 06.00 on WhatsApp about our weeks and then progressed to more important stuff.

Like the roof and what materials were needed.

It did not take long before we were in video more and getting sizes down.


So steel structure depth

At 4950 plus a 50mm overhang at the rear and a 500mm stabilised, but unsupported overhang to the front, it gives me a 5.5 meter deep carport.

https://hosting.photobucket.com/imag..._IMG_8607.HEIC

Rear width on Mickeys boundary, overhanging the woodwork shed by 200mm is 5500mm including a 100mm unsupported overhang to the side.

On the front I offset the one post in order to maximise front access and that is 6500mm or 6.5 meter wide

For those who need to know, the shed overhang and front roof will be getting a small gutter and down pipe to catch whatever run off there is.

https://hosting.photobucket.com/imag..._IMG_8608.HEIC

Front beam height is 8’1” or 2450mm on the garage side and about 2x or 40mm shorter on the shed side, as the roof is horizontal but the paving drains away gently toward the garage.

https://hosting.photobucket.com/imag..._IMG_8716.HEIC

Rear beam is 7’5” or 2250mm high on the underside of the beam.

https://hosting.photobucket.com/imag..._IMG_8714.HEIC


The plan we ended up with to do the quantity calculations.


https://hosting.photobucket.com/imag...a43da81b0b.jpg

So black is steel frame.

Red and Green are timbers, all 47x200mm high end C24 carcassing

Orange noggins were planned to be screwed into front timber and then also to blue 50x50 aluminium box section to stabilise unsupported front over reach roofing sheets.

Roofing unfortunately shows a 4-6 week lead time online, so I will call the supplier in the morning to see if there is any way of expediting my small order.

Roofing sheets will be Box Profile Sheets 32/1000 Rib - 0.7mm , PVC Plastisol coated and in Juniper Green.

Basket

Box Profile Sheet - 32/1000 Rib - 0.7mm - 5500mm x 1000mm - PVC Plastisol Juniper Green
Delivery 4-6 Weeks
Sku: BP32-947
£377.40

Foam profile fillers
£28.08

Barge boards
£65.48

Wood purlin screws
£34.84


Metal sheet stitching screws
£18.76

Screw colour caps
£10.62


Box Profile Sheet - 32/1000 Rib - 0.7mm - 2700mm x 1000mm - PVC Plastisol Juniper Green
Delivery 4-6 Weeks
£30.87


Summary
Subtotal £566.06
Shipping £78.00
Today's Discount £113.19
Order Total Incl. Tax £644.06
Apply Discount Code


The timbers need to be ordered locally.

Timber should be around £250.00 delivered.


Now headed out to try get the screen off the Rezin Rockit without destroying it.


Wish me luck.

flashed 10-18-2020 09:19 AM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Good Luck Rian

Grizz1963 10-18-2020 03:10 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Quote:

Originally Posted by flashed (Post 8823778)
Good Luck Rian

Thanks mate.

Kinda failed, but still had a good weekend.


Been a busy weekend.

Out for dinner, loads done with Sally, and also on the carport frame.

This afternoon I made some chilli oil, using 8 scotch bonnet chillis finely sliced and added to a litre of oil

This will get to steep for a while and get better with time.

https://hosting.photobucket.com/imag..._IMG_8727.HEIC

Then down to the garage for a bit at 2.30-ish.

The Cortina dash lip fell off in my hand when I tested it.

https://hosting.photobucket.com/imag..._IMG_8732.HEIC

Pretty rotten, and not looking great.

HOWEVER....... I really like it and will be reinstating it once I figure out the best way to do it.

All of the mounting bolts, which were moulded into the rear, were rusted away significantly

https://hosting.photobucket.com/imag...AE8A51494B.jpg

https://hosting.photobucket.com/imag..._IMG_8737.HEIC

Next up I tried to undo the passenger side mirror, reaching up inside the A-pillar

Had to escalate the process and remove some stainless tabs used to hold the kick panels in place.

Ultimately I broke out the grinder to clean up the rusted studs broken off on the dash, and to remove the ones keeping the stainless tabs that were in the way for trying to get to the mirrors.

https://hosting.photobucket.com/imag..._IMG_8739.HEIC

Result.

https://hosting.photobucket.com/imag..._IMG_8740.HEIC

Ultimately I did not get the mirrors off]

They are fixed up the A pillar, And I had a walking date with Sally, so packed up tools by 4.00pm

Next time the mirrors will hopefully come off.

Looking up the A-pillar, circled where the mirror bolts are.

The angle iron is part of the window frame support.

https://hosting.photobucket.com/imag...eRender(1).jpg


Weekend over, again.

Grizz1963 10-19-2020 05:27 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Found these videos.

I still think we are headed in the right direction

Antisocial?

https://youtu.be/DPTE4x_WbT8

Read between the lines

https://youtu.be/sjFblOmO6Hw

And not my taste but different enough

https://youtu.be/wlSwfumjXIo

Enjoy

Grizz1963 10-20-2020 04:42 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
[quote author="@glenanderson" source="/post/2635906/thread" timestamp="1602933031"]I might have a spare chain hoist. Don’t spend any money until I have checked. [/quote]


Thought I may have one.

However........ No idea if it works or not.

If it is US then it’ could be why I have it in an old plastic bag, under the welding table.

Needs a clean up...... and if it works, then I will investigate a pulley system for it.


https://hosting.photobucket.com/imag..._IMG_8847.HEIC




Mate Martin popped over today and left me with this.......


Seems it is part of a specific look (no, not disabled or crippled)

https://hosting.photobucket.com/imag..._IMG_8849.HEIC

Quick release.

https://hosting.photobucket.com/imag..._IMG_8851.HEIC

Soft grip.

https://hosting.photobucket.com/imag..._IMG_8852.HEIC

As seen on here.

https://hosting.photobucket.com/imag...1_IMG_1739.JPG

And here.

https://hosting.photobucket.com/imag...1_IMG_4307.JPG

Grizz1963 10-21-2020 05:03 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Rezin Rockit getting closer to progress.

As in carport, dry work space, and as @PaulY observed today, its almost winter.

Ordered the timber by 11.45 yesterday and delivery was by 08.45 this morning.

Here is a lesson...... the big companies, big websites etc, do not always give the best service.

I managed to save £66.00 just by looking around a bit, using my phone. Ordered C24 grade timber.

Amazing service In pouring rain

https://hosting.photobucket.com/imag..._IMG_8870.HEIC

Next up, dry the timbers and then paint them all, grey.

https://hosting.photobucket.com/imag..._IMG_8884.HEIC

Also ordered my roof sheeting and fixings.

Unfortunately lead time is 4-6 weeks.

https://hosting.photobucket.com/imag...1_IMG_8881.PNG

Still, it will be done.

Soon enough.

Grizz1963 10-22-2020 04:18 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Today, before work.....

https://hosting.photobucket.com/imag..._IMG_8910.HEIC

https://hosting.photobucket.com/imag...1_IMG_8947.JPG

And

https://hosting.photobucket.com/imag..._IMG_8979.HEIC


I also got this message from a member on here..... happy for him to expose himself.

Hi Rian,
Have you found yet if your winch is in working order ??
Only asking because I have a "girder trolley" (?? if that's what they're called lol) just wants a coat of paint,
Yours for if it's any use to you, (in the spirit of Grizz,) FOC
N*****

So I went to the garage when I got back from the hospital after this:

MRI of my lumbar and sacral spine which is a bit (lot) knackered.

https://hosting.photobucket.com/imag..._IMG_8974.HEIC

And cleaned and tested the 500kg block and tackle I had rescued at some point.

Tested and found to be working perfectly well, untested on a load though.

https://hosting.photobucket.com/imag...G_8981(1).HEIC

Cleaned up

https://hosting.photobucket.com/imag..._IMG_8983.HEIC

After cleaning and masking the block, I added a first coat of orange, next coat in the morning.

https://hosting.photobucket.com/imag..._IMG_8985.HEIC

And lastly.........

Should, could these work on the rear end of the Rezin Rockit as a name?

https://hosting.photobucket.com/imag...eRender(2).jpg


.

Grizz1963 10-23-2020 04:52 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Got a message from @alpina99

Hi Rian,
Have you found yet if your winch is in working order ??
Only asking because I have a "girder trolley" (?? if that's what they're called lol) just wants a coat of paint,
Yours for if it's any use to you, FOC (in the spirit of Grizz,)
Nigel


Adjustable.

Perfect as the main beams are 135mm wide and the smaller ones 100mm

https://hosting.photobucket.com/imag...MG_9052(1).JPG

https://hosting.photobucket.com/imag...756126f(1).jpg

https://hosting.photobucket.com/imag...x/IMG_9065.JPG

So it has been established that the block and tackle works well.

Gift accepted to be attached to the roof beams.

Clean up and go.

Grizz1963 10-23-2020 05:00 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Many coats later.

Paint is quite translucent

https://hosting.photobucket.com/imag..._IMG_9014.HEIC

https://hosting.photobucket.com/imag..._IMG_9013.HEIC

Happy with that.

Grizz1963 10-24-2020 03:27 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Today progress.

Thanks to @CraigRK and Mickey for advice, help, encouragement

Really interesting getting into it.

The I-beams are not the same On top and bottom.

The C-beam against the wall, though a 200mm beam, again has different dimensions.

So cardboard templates were made up, cut out and then copied onto the beams, all were different.

Starting on the rear, followed by the front ones.

https://hosting.photobucket.com/imag..._IMG_9076.HEIC

With fine tuning needed to hammer the beams into the steel with a lump hammer.

https://hosting.photobucket.com/imag..._IMG_9082.HEIC

https://hosting.photobucket.com/imag..._IMG_9081.HEIC

Cutting and measuring and using Craig’s grinder with very rough steel grinding flap disc to fine tune the fit.....

https://hosting.photobucket.com/imag...1_IMG_9108.JPG

https://hosting.photobucket.com/imag..._IMG_9123.HEIC

Almost there.

https://hosting.photobucket.com/imag..._IMG_9134.HEIC

And then done.

Caravans swapped around.

Welding caravan parked under the beams and storage van parked on the drive.

https://hosting.photobucket.com/imag..._IMG_9140.HEIC

A few more jobs to do, including two 1.1 meter steels to manufacture and bolt on to the right side of the frame......

https://hosting.photobucket.com/imag..._IMG_9136.HEIC

So, very happy with today’s progress, and also good to see mate Craig again, as we did not get to do a USA road trip.

More soon.

Grizz1963 10-25-2020 03:00 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Too many options with the Rezin Rockit already.

Mate Craig dropped these off yesterday too.

Not sure what the final look may be like in the end.

https://hosting.photobucket.com/imag..._IMG_9141.HEIC

Basic was my plan.

LT7A 10-26-2020 01:18 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
That carport is sure coming together nicely. Do you live in a pretty temperate area? If it's like here, it's the rain that keeps you indoors during the winter, more than the temperature. Having a covered place to work, exercise, play would be a perfect solution. It's going to look good. You are well into the details on the RR and have gotten a lot of options. I'm not clear as to the theme. I was thinking little racer, like the Filipino rides, but the WW2 trenching tool has me confused. I'm not sure you appreciate my cautionary input, haha, but some things are important. You'll want to draw a line from the top of your planned rollbar to the front of the bonnet/hood and make sure your melon fits within that triangle when you're belted in. The windscreen is not going to help hold you up if upside-down happens. I always enjoy hearing about the help that you get from your far-flung contacts and how you propagate the spirit with how you treat the new ones. The guy who could laugh about the shipping on the hinges impressed me.

Grizz1963 10-26-2020 03:35 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Can’t remember how long ago I buffed the headlights, but they needed a buff for the MOT tomorrow.

Mate Martin suggested it would be a fail, having opaque lights.

Before

https://hosting.photobucket.com/imag..._IMG_9229.HEIC

After

https://hosting.photobucket.com/imag..._IMG_9231.HEIC

Grizz1963 10-26-2020 04:09 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Though I would add this bit of a side report.

Some of you know I love a good knife, and buy them when I travel, trade some, find some etc.

A friend, Jonathan in North Carolina whom I have known for years runs Jon Hall Custom Knives for his hand made and hand forged knives and bladed tools.

He has wanted to make me a knife for a couple of years, in a style that I could use.

So this weekend he sent me some photos of what he had started on.

A full size Chef’s Knife, using Damascus steel and Buckeye Burl, stabilised with blue Resin scales

https://hosting.photobucket.com/imag...1_IMG_1767.JPG

https://hosting.photobucket.com/imag...1_IMG_1765.JPG

I absolutely love the detail one can get into Damascus steel.

https://hosting.photobucket.com/imag...1_IMG_1766.JPG

Scales worked back.

https://hosting.photobucket.com/imag...1_IMG_1770.JPG

By this morning, only final polish and finish was left to do.

https://hosting.photobucket.com/imag...1_IMG_1769.JPG

Once again, feeling blessed and privileged and chuffed as hell.

I like this knife.

Grizz1963 10-27-2020 09:34 AM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
A quote from Mate Fil, who had gone up to Scotland to fetch the Rezin Rockit for me, about this knife.

Quote:

Originally Posted by sparkplug (Post 5852313)
The scales aren't to my personal aesthetic taste, but the blade really is!

No question that it's a special knife and has some lovely attention to detail (matching blue resin inside two of the four brass tubes that form the central pin on the handle to name just one)

You radiate good karma Rian, and it reflects back in all sorts of different ways.

Even for a pro that knife will have taken a minimum of 3 days to produce I would think.

Commercial cost? Well, it's not relevant here - but a one off custom hand forged damascus kitchen knife isn't an every day purchase for a reason.

Not one to chuck in the kitchen drawer with the rest. Well, not without a sheath of some sort to protect the edge anyway!

Lovely knife and a very usable one too - not just a show pony.


Not a great pic.

But I took a day vacation yesterday and was running around town buying guttering, collecting building materials etc, and visiting a couple of friends.

Helpful staff and good prices.

https://hosting.photobucket.com/imag..._IMG_9212.HEIC

Amongst the stops was one at mate Martin with whom I travelled America 5 years ago.

Amazingly, it is exactly 5 years since we stoped at and spent 3 hours in Gas Monkey garage in Texas.

He is selling his house, to move away and to a place with more space and garages for him and his lady.

Some may remember a few years ago, I modified a paralysed fireman’s furniture for him so that he could use the couches directly from his wheelchair etc.

He does track days in a somewhat modified Nissan Skyline GTR and from one of them, this seatbelt support with rose jointed supports were removed.

It ended p on Martins scrap pile, I laid claim to it when he mentioned it, so I collected it.

https://hosting.photobucket.com/imag..._IMG_9221.HEIC

Plan is to add it to the new roll bar of the Rezin Rockit in order to have a decent mounting point for harnesses.

https://hosting.photobucket.com/imag..._IMG_9225.HEIC

I quite like the skinny rearward supports too.

Grizz1963 10-27-2020 02:55 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
You know that feeling before you step into the ring?

Like you know you are about to get your asss whupped.

https://hosting.photobucket.com/imag..._IMG_9266.HEIC

https://hosting.photobucket.com/imag...FD2A951005.jpg

I will pay a mechanic To replace the brake line

Light bulbs are my job, really interesting, last night I checked the lights, fluids etc, all worked.]

On the way to tha test station I heard the tone of the indicator change.

Welding.......

I will Put the car on ramps and take a look.

See where the yellow chalk of doom marked the rust, clean up, weld up, close up.

Hopefully pass the next time they see it.

Grizz1963 10-28-2020 05:38 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Went over to see my nearby neighbour on the way home today.

Weather sucked, and got to be pretty unpleasant. Chilly too.

https://hosting.photobucket.com/imag..._IMG_9323.HEIC

Video:

https://youtu.be/rV1z1U__nNM

Kevin has been assembling the interior

https://hosting.photobucket.com/imag..._IMG_9325.HEIC

We were talking about all the holes to fill on the Rezin Rockit when he pulled this stuff out.

Told me to try it on all the holes that need filling.

Anyone use it before?

https://hosting.photobucket.com/imag..._IMG_9326.HEIC

Seems good on his build.

Grizz1963 10-30-2020 04:26 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Quote:

Originally Posted by LT7A (Post 8827446)
That carport is sure coming together nicely. Do you live in a pretty temperate area? If it's like here, it's the rain that keeps you indoors during the winter, more than the temperature. Having a covered place to work, exercise, play would be a perfect solution. It's going to look good. You are well into the details on the RR and have gotten a lot of options. I'm not clear as to the theme. I was thinking little racer, like the Filipino rides, but the WW2 trenching tool has me confused. I'm not sure you appreciate my cautionary input, haha, but some things are important. You'll want to draw a line from the top of your planned rollbar to the front of the bonnet/hood and make sure your melon fits within that triangle when you're belted in. The windscreen is not going to help hold you up if upside-down happens. I always enjoy hearing about the help that you get from your far-flung contacts and how you propagate the spirit with how you treat the new ones. The guy who could laugh about the shipping on the hinges impressed me.


Good to see your reply mate.

Thank you very much.

Temperate if below 6’C or 40’F in winter, often just bloody cold, but wet at times.
Covered space is both protective and weather proof-ish.
Filipino style antisocial tool.
The trenching tool if it is added, will just be a bit of fun, a nod to its origins.
Roll bar geometry makes a lot of sense.
I do want a low profile and more importantly a backward slant visually.
I think the hinge guy was pleasantly surprised by my offer to share postage cost.

I always like to keep my karma books balanced too.

Grizz1963 10-30-2020 06:18 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
*****ing, moaning, griping about a fail won’t fix it.

So today I took a day off work, I did need to burn off leave or lose it.

Slow start, and certainly some thinking to be done.

I had not actually seen the reason the car had failed before today.

So I lifted it up and crawled under it to see if I could find why it had failed.

And suddenly realised I owed the grumpy tester an apology

https://hosting.photobucket.com/imag...3E040A3895.jpg

https://hosting.photobucket.com/imag...3B7BD4C7F8.jpg

https://hosting.photobucket.com/imag...59DF59A9AE.jpg

At this point I was chatting with mate @glenanderson who responded thus.

😕

Decision time then.

1) Patch it up quick and dirty to get another year’s ticket and spend the last couple of months of next summer looking for a replacement.

2) Do a proper job now, to keep it going indefinitely.

3) Walk away now before you put anything more into it.

I’d be doing 1) or 3).

So after the chat, I decided on a combination of primarily no 2.) and some of no 1.)

I never cease to be amazed at people who take all the time to bodge a job, when it takes just as long to do it right.

https://hosting.photobucket.com/imag...DE1EF6D538.jpg

And started to clean up........

Loads of mastic welding under the skin.

https://hosting.photobucket.com/imag..._IMG_9403.HEIC

Yellow chalk of doom evident.

https://hosting.photobucket.com/imag...A2BE54F1EA.jpg

https://hosting.photobucket.com/imag..._IMG_9402.HEIC

https://hosting.photobucket.com/imag..._IMG_9404.HEIC

Then cutting disc.

https://hosting.photobucket.com/imag..._IMG_9414.HEIC

And fetched out my die grinder and it’s quick release discs.

https://hosting.photobucket.com/imag..._IMG_9409.HEIC

Cleaned up.

https://hosting.photobucket.com/imag..._IMG_9411.HEIC

Then used my CAD design and cut some plate, folded, prepped and fitted it.

https://hosting.photobucket.com/imag..._IMG_9413.HEIC

https://hosting.photobucket.com/imag..._IMG_9416.HEIC

Fine tuned.

https://hosting.photobucket.com/imag..._IMG_9417.HEIC

Welded in

https://hosting.photobucket.com/imag..._IMG_9420.HEIC

Other side

https://hosting.photobucket.com/imag..._IMG_9421.HEIC

https://hosting.photobucket.com/imag..._IMG_9426.HEIC

https://hosting.photobucket.com/imag..._IMG_9418.HEIC

Looking at the amount of crud this side produced, I am amazed.

https://hosting.photobucket.com/imag..._IMG_9437.HEIC

At this point I then added a bit of seam sealer, went to the house for a coffee and to check work emails, because I cannot step away.

Helped a colleague and waited the 20 minutes for he seam sealer to go off.

More in a bit.

Grizz1963 10-30-2020 06:39 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
So after coffee, I grabbed the Wurth underseal

Sprayed it and tried to blend it with the underside.

https://hosting.photobucket.com/imag..._IMG_9433.HEIC

https://hosting.photobucket.com/imag..._IMG_9434.HEIC

So I was happy with the final result and needed to get the other side up

https://hosting.photobucket.com/imag..._IMG_9441.HEIC

https://hosting.photobucket.com/imag..._IMG_9444.HEIC

https://hosting.photobucket.com/imag..._IMG_9458.HEIC

And ground back.

Hopefully the weather will be good tomorrow, so I can do the rest.

Did an initial grind back, more in the morning, and also cit out the rot, followed by making up patch panels.

https://hosting.photobucket.com/imag..._IMG_9453.HEIC

Hope to get this done before the weather turns nasty in the morning.

After that........

Disassemble the front end in order to fit a side light one side and indicator lamp on the other side.

Grizz1963 10-31-2020 09:47 AM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Found a set of 15” steel wheels with tyres, in a look that I like, two tone, 8.5J wide and 60 miles from here.

Collecting at 5.30 tonight.

Makes it part of the adventure.

https://hosting.photobucket.com/imag...x/IMG_1826.JPG

Decided to get some adapters.

4x108 to 4x100 which means other wheels are possibly closer to use.

Need two more cheap adapters to make my piggy bank happy.

https://hosting.photobucket.com/imag...1_IMG_1821.PNG

Came off this.

Like the shopping list on the door.

https://hosting.photobucket.com/imag...x/IMG_1827.JPG

https://hosting.photobucket.com/imag...1_IMG_1822.PNG

https://hosting.photobucket.com/imag...x/IMG_1829.JPG

Happy, yes.

Grizz1963 10-31-2020 04:46 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
So part two today.

Unfortunately the weather did screw it up a bit.

https://hosting.photobucket.com/imag..._IMG_9485.HEIC

Cutting out the rust, one of the things I have learned since a long time ago, is like with cancer surgery, you need to cut deep.
So cutting into good steel is part of the deal.

https://hosting.photobucket.com/imag..._IMG_9486.HEIC

Cardboard Associated. Design.....

Translated into metal.

https://hosting.photobucket.com/imag..._IMG_9490.HEIC

Tucked in

https://hosting.photobucket.com/imag..._IMG_9492.HEIC

Tacked and. Then welded.

https://hosting.photobucket.com/imag..._IMG_9493.HEIC

Once all the seams are welded in, use the persuader to tuck the fold in closer before welding that in as well.

Small spots at a time.

https://hosting.photobucket.com/imag..._IMG_9495.HEIC

Weld

https://hosting.photobucket.com/imag..._IMG_9515.HEIC

Grind, finish.

https://hosting.photobucket.com/imag..._IMG_9516.HEIC

Then on to preparing the next two pieces.

Rot cut out.

https://hosting.photobucket.com/imag..._IMG_9519.HEIC

Next plate cut, folded, ready.

https://hosting.photobucket.com/imag..._IMG_9521.HEIC

And this one.

https://hosting.photobucket.com/imag...E9A84F18A7.jpg

And then came the rain.......

A fairly serious amount. Enough to decide for me.

Pack up, two plates to weld in.

https://hosting.photobucket.com/imag..._IMG_9536.HEIC

Found out one more thing from UKGSER

Quote:

Originally Posted by Littledumptruck (Post 5856591)
Side light and indicator bulbs should be accessible via slide open panels inside the wheelarch Rian. No need to pull anything apart, but you might need long nose pliers to reach the bulb holders.

https://hosting.photobucket.com/imag..._IMG_9531.HEIC


So that was it.

More tomorrow, weather permitting.

Grizz1963 10-31-2020 05:28 PM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Dennis in St Louis sent a pic of his NASCAR themed C10 trucks dash.

Wired up and ready to Rock n Roll.

This is the look I would love to replicate in the Rockit.

https://hosting.photobucket.com/imag...1_IMG_9544.JPG

.

Grizz1963 11-01-2020 09:38 AM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Part two today, racing against the weather, forecast as windy with a bit of rain today.

Magic stuff this Vactan, used it before.

Getting it into spaces, may help long term to slow things down.

https://hosting.photobucket.com/imag..._IMG_9620.HEIC

Plates welded in, but scruffy, and ground back.

https://hosting.photobucket.com/imag..._IMG_9581.HEIC

Würth stone chip stuff added.

https://hosting.photobucket.com/imag..._IMG_9587.HEIC

https://hosting.photobucket.com/imag..._IMG_9592.HEIC


Tried to get my hands into the back of the lights...... via the wheel arches, failed.

Called it a day on the Galaxy, but happy so far.

Other than the poxy lockdown..

Grizz1963 11-01-2020 11:58 AM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Got these home last night.

https://hosting.photobucket.com/imag..._IMG_9553.HEIC

Seller has a wing on the car he is breaking..... loved it.

https://hosting.photobucket.com/imag..._IMG_9550.HEIC

So it was wheels, spacers, and a set of wheel arch brows or whatever you want to call them. Saving them for another day.

https://hosting.photobucket.com/imag..._IMG_9603.HEIC

He had 175/55 15’s stretched on these 15” 8J wheels, looked fine on the Kia, but hope to make them work on the Rezin Rockit

Cleaned them up a bit.

https://hosting.photobucket.com/imag..._IMG_9609.HEIC

https://hosting.photobucket.com/imag..._IMG_9608.HEIC

https://hosting.photobucket.com/imag..._IMG_9611.HEIC

So now the trick will be to make them fit the car.

Adapters next.

Grizz1963 11-02-2020 06:44 AM

Re: GRIZZ’s ‘79 - 2WD BLAZER Challenge over in London, England. “~It’s not a Project
 
Thanks to Ben, it was fidly but actually straight forward after retrieving my Torx bit with some BluTac on a stick. I broke the magnet version years ago.

Four Torx bolts. One 180mm deep in the dark undone.
Remove top two but only loosen bottom two that hold slide in tabs.

https://hosting.photobucket.com/imag..._IMG_9675.HEIC

I undid top gour screws on grille and spaced it away with screwdriver handle.

Move light out like this to get to modified bayonet type fixings.

https://hosting.photobucket.com/imag..._IMG_9676.HEIC

I bought a replacement bulb, except the pins are offset but it needs directly opposed pins.

Thankfully I had some in my toolbox I made in 1981 for my first car.
When pliers and two screwdrivers plus a plug spanner fixed everything at the roadside.
Good old days.

Bulb fits in stalk.

Stalk is bayonet fitting too, only one way to fit it.

https://hosting.photobucket.com/imag..._IMG_9678.HEIC


Of course Galaxy failed on a sidelight as well

I got a replacement. Regular type.

BUT it had LED types fitted.

So same process to remove headlight.

https://hosting.photobucket.com/imag..._IMG_9679.HEIC

This was removed.

https://hosting.photobucket.com/imag..._IMG_9680.HEIC

So now I have two different looking but working lights.


Could this be a fail again? I dont care at this point.


https://hosting.photobucket.com/imag..._IMG_9681.HEIC

https://hosting.photobucket.com/imag..._IMG_9682.HEIC


Only a rusty brake line left to be fixed or replaced by a real mechanic.

Then retest.


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