![]() |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Sallys little petrolhead (or is it electronic head) grandson.
If is has wheels, he wants to be in or on it. https://hosting.photobucket.com/imag...2b0cc54791.jpg Seems George, the cat I don’t have likes a car too. Found him sleeping in the Rezin Rockit a few times. https://hosting.photobucket.com/imag.../IMG_4271.HEIC Had to kick him out when I removed the body. Not a happy cat. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
So…….
After giving George some ham (delivered in the carport) I booted his butt out of the seat. Figured out a way to lift and remove the body without breaking stuff. Disconnected the wiring looms that @nickwheeler and I had laid out and strapped in on Sunday. Then hoisted up the body once I moved the car into the right position. https://hosting.photobucket.com/imag.../IMG_4278.HEIC While doing it, I was wondering why. I decided to also touch up the chassis that has taken some beating with the fitting and moving stuff about, including the chassis and engine. Ohh. And one that has bugged me since we made them….. the engine mounts, painted. https://hosting.photobucket.com/imag.../IMG_4295.HEIC I guess the result explained it. https://hosting.photobucket.com/imag.../IMG_4286.HEIC Really pleased with the way it came out. And all of this in between doing the day job, and being really pi$$ed at the way corporate butt kissing happens, and the way some people are oblivious of just how obvious it becomes when they bend over backwards to kiss their own ring, then coming up proud of themselves while sprouting more corporate bolloxx. But it pays the mortgage I guess, and I actually really love my job. One less job for the weekend though. Onwards in the words of @pauly |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Over at Dennis’s place this is the current status at Dennis’s place.
https://hosting.photobucket.com/imag...x/IMG_4345.JPG He is not a happy guy. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Stole a quick hour yesterday from work.
It was 3’C outside, some chilly breeze and a bit of rain earlier. SomI fetched the last of the underseal from the garage, added a small bit, around 50ml of white spirit (fake turpentine) to it, and brought the tin into the house, into a pot of boiling water on the stove and melted and mixed it all up to be able to paint it on the wheel arches and inner fenders. Amazing how much easier it works when warmed up. Front end complete. https://hosting.photobucket.com/imag.../IMG_4359.HEIC Rear arches all done. https://hosting.photobucket.com/imag.../IMG_4361.HEIC Body itself now ready to go back on, once a few other chassis jobs are done. Brake lines, fuel lines, part of the loom to be routed under the body, along the chassis. Fuel tank, and I want to inspect and possibly restore the original which will be a correct fit, and leave space for the rear silencer that @kevins donated to the build. Or else see what is available online in a small, aluminium or similar size. A few other jobs still to be done. Today is Sally’s day, (payback comes eventually) so not planning any build time. Maybe a coffee at the Turkish place as reward. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Well, Turkish lunch happened.
Sally had me all day, till she got bored and went home to do some stuff. While out and actually having our Lamachun and coffee I saw this out the windows of the restaurant. Looked like a character from a sci-fi movie, this electric bike stopped outside. I like it. https://hosting.photobucket.com/imag.../IMG_4389.HEIC After we got in Sally left for an hour, and the new Lodger, maybe for 5-7 weeks, John, the one legged driving instructor got here. He has already fitted in. He came down to the garage when he had unpacked and gave a hand getting the threaded bar template sorted. More in a bit for those of you watching this move along. . |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Quick hour, maybe less this afternoon late when Sally went home to do home stuff.
Popped down, moved a few bits, placed the screen in what could be its final position. https://hosting.photobucket.com/imag.../IMG_4393.HEIC Then quickly made a template for the bolt holes. Happy with that. https://hosting.photobucket.com/imag.../IMG_4395.HEIC So now the holes need to be drilled in the frame, threaded bar fitted and Tig welded in place, then we are ready. https://hosting.photobucket.com/imag.../IMG_4396.HEIC Ready for what I hear you say. Watch this space. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Went out by 10.00 this morning.
Cleared up a load of stuff around the workshop, packed materials away wtc. Then pulled the original fuel tank down to take a look. https://hosting.photobucket.com/imag.../IMG_4438.HEIC Opened up the tank. https://hosting.photobucket.com/imag.../IMG_4441.HEIC Loads of crud inside. https://hosting.photobucket.com/imag.../IMG_4440.HEIC While I was fighting the tank, Nick started to lay out more of the wiring loom and attaching it to the chassis and gearbox/motor. I removed the tank and then banged it down on the floor in the hope to loosen up some of the crud. Also had the cement mixer out, planning a load of nuts and bolts and self tapping screws to clean up the inside. Unfortunately it was not to be. Rusted out tank. https://hosting.photobucket.com/imag.../IMG_4446.HEIC So now the next trick will be to to get a copy of this tank made up in either steel or ally plate, including the fuel pump etc. Need to find a sheet metal builder who can copy this and make a tank. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
So after the loom and tank work, we carried on with various tasks, most ably led by @Nickwheeler who is a bit like a blood hound, once he cranks his head over and forward, only coffee and cookies or raisin bread slows him down.
The gearbox mount, though probably perfectly adequate, has been bugging him from day one. So as I had removed the body to get to other bits, he removed it for some strengthening. https://hosting.photobucket.com/imag.../IMG_4444.HEIC Some three handed welding, large ball pein hammer action later, it started to take shape, after the reshaped plate was made up. https://hosting.photobucket.com/imag.../IMG_4448.HEIC Bolted back in place, Nick was a happy bunny. https://hosting.photobucket.com/imag.../IMG_4456.HEIC At this point the body had to go back on again for the next job. https://hosting.photobucket.com/imag.../IMG_4459.HEIC More about it later. Work now. PS. An MX5 tank for £40.00 off EBay looks like this, Ugly. Really ugly. https://hosting.photobucket.com/imag...Render(84).jpg |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Reflecting on the rusted out tank and the options open to me……
I contacted Darren at Unit Engineering in Queenborough on the Isle of Sheppey to discuss options. So…………… Loaded. https://hosting.photobucket.com/imag.../IMG_4487.HEIC Uploaded. https://hosting.photobucket.com/imag.../IMG_4495.HEIC To be delivered to Darren when I get time, along with the MX5 fuel pump and return valve. Then hopefully collect a rebuilt tank after X-period of time to fit to the chassis, in exchange for some cash. I also popped out to fetch some Nyloc nuts and bolts for the rear shock absorbers, as well as the mounting bolts for the screen. https://hosting.photobucket.com/imag.../IMG_4493.HEIC Baby steps every day. Onwards in the words of @pauly |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
|
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Went over to The Isle of Sheppey after work today.
I had decided to ask my friend Darren at Unit Engineering to make and adapt the new fuel tank to MX5 hardware. Price to be confirmed on completion. https://hosting.photobucket.com/imag.../IMG_4527.HEIC A typical old skool Rodder, he runs a few cars, well known down this way. One of my all time favourites since childhood. Firenza. https://hosting.photobucket.com/imag...515f56c9c7.jpg https://hosting.photobucket.com/imag...ec39549cb8.jpg Then this 1000bhp when on Nitrous Chrysler Valiant. https://hosting.photobucket.com/imag...83b81a9b1a.jpg And his Ford Pop. https://hosting.photobucket.com/imag...74e8358cb4.jpg And his current sideline build, a V8 chopped Beetle. https://hosting.photobucket.com/imag.../IMG_4517.HEIC Funny how great minds think alike. I really wanted to add a grenade shifter knob to the Rezin Rockit as well. So I think we are going in the right direction. One of the things I want on the front screen is a visor. So Darren let me use his machines and tools to cut and fold a basic visor, which needs finishing and mounting. Rather large cutter…….. https://hosting.photobucket.com/imag.../IMG_4520.HEIC https://hosting.photobucket.com/imag.../IMG_4522.HEIC Measure, fold, measure, fold, measure and fold……. And done. https://hosting.photobucket.com/imag.../IMG_4524.HEIC For now, but it needs some trimming and the angle of the visor cap to be changed. As well as a bunch of holes and dimple dies to be added. Should work OK. https://hosting.photobucket.com/imag.../IMG_4525.HEIC Once done, a coffee and cake, and I was on my way, knowing the traffic had died down. Fooled……… 120 minute delay after a motor vehicle accident. Road closed. Burger ! https://hosting.photobucket.com/imag.../IMG_4532.HEIC Eventually back home I unpacked and had to go look to see how the initial mock up looks. https://hosting.photobucket.com/imag.../IMG_4540.HEIC Angle needs to be changed with the peak dropping quite a bit lower, and also some large dimple die holes punched in the whole length. https://hosting.photobucket.com/imag.../IMG_4541.HEIC Ready for bed, it was a long day. Later. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Got asked for more info on RetroRides
[quote author="@31coupe" source="/post/2718928/thread" timestamp="1644483973"]Ooooo that V8 Beetle build is epic!!! Any idea what motor he is putting in it? [/quote] Rover. And a big round blowy thing. https://hosting.photobucket.com/imag...9c5e920f7d.jpg Turbo. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Ordered a new spre bottle of Argon/CO2 this week.
Last time was 23 December 2019 it seems….. and then it was £36.00 including free home delivery This week I ordered a new spare bottle, as the welding @nickwheeler and I were doing on the various parts of the car would use up the existing bottle. This time it was £50.40 for a refill. Feels expensive but I suspect it is what it would cost with all the price increases seen recently. I also ordered 25 Bosch 1mm cutting discs, just under £15.00 delivered. When I got in tonight from Woolwich the rubber hose needed to connect the extended air intake as well for £5.29 delivered. Small items helping get this build further along. https://hosting.photobucket.com/imag.../IMG_4554.HEIC Friday tomorrow. Saturday will be mostly garage time and progressing . Sunday I am hoping KevFromWales will make it here for a visit and to collect the MX5 shell . Still enjoying this all. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Did a quick job after work tonight.
Been a hard week tbh. One year in the making………… Tinted the trucks windows. BEFORE https://hosting.photobucket.com/imag.../IMG_4569.HEIC DURING https://hosting.photobucket.com/imag.../IMG_4570.HEIC AFTER https://hosting.photobucket.com/imag.../IMG_4573.HEIC TESTED WITH A LIGHT METER. LEGAL. DRIVERS SIDE https://hosting.photobucket.com/imag.../IMG_4574.HEIC SCREAMING SIDE https://hosting.photobucket.com/imag.../IMG_4575.HEIC PRETTY PLEASED TO BE HONEST. ROLL ON THE WEEKEND. ROCKIT WAITING. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Moved the MX5 up to the house.
All things being equal it should be collected tonight for its trip back up to Wales with KevfromWales Done some indoors maintenance this morning and made a wooden windowsill for the kitchen. Next up a load of small fabrication jobs @nickwheeler put on the list he created and that we are still adding to. Also need to find the fender supports for the Jeep if they exist. Not sure if I removed them or if they were missing when it got here. Bad weather and rain forecast for tomorrow. Ready and waiting https://hosting.photobucket.com/imag.../IMG_4591.HEIC . |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
So after the indoors work and moving the MX5, I headed down to the garage.
A frw small time consuming jobs were waiting. After unpacking al the stuff that came off the car in the first place, trying to find the fender brackcets I gve up. Started to make some brackets, using some steel I had in my pile. https://hosting.photobucket.com/imag.../IMG_4602.HEIC A pair needed of course. https://hosting.photobucket.com/imag.../IMG_4603.HEIC https://hosting.photobucket.com/imag...Render(86).jpg Followed by a pair of radiator brackets, slightly more complex, but done soon enough. https://hosting.photobucket.com/imag.../IMG_4606.HEIC Top of the radiator has rubber bungs to fit these holes. https://hosting.photobucket.com/imag.../IMG_4605.HEIC https://hosting.photobucket.com/imag.../IMG_4614.HEIC Happy with that. https://hosting.photobucket.com/imag...Render(85).jpg Decent remakes and functional. Lets see what @nickwheeler has to say about them, he is the QC here. https://hosting.photobucket.com/imag.../IMG_4615.HEIC While out there with the cutting disc, I decided to cut the numbers out too from the carcass of the donor, they will be welded onto the chassis later, just for the record. https://hosting.photobucket.com/imag.../IMG_4627.HEIC Inbetween George the cat came down twice to check up on me. Tomorrow I have the whole day to myself to carry on with the build. Sally will be at work most of the day, starting at 06.00 Crappy job ehhh. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
After the brackets, I had another coffee.
Thanks to Nick, I drink more coffee now. It allows me time to reflect for 10-15 minutes when progressing ideas. Then back to the build. Engine bay next. It is pretty untidy. Found some used, scrap aluminium to make a blanking plate. https://hosting.photobucket.com/imag.../IMG_4595.HEIC Ductape, gotta love it. https://hosting.photobucket.com/imag.../IMG_4621.HEIC Removed the heater pipes’ access, and copied the holes onto the plate. Then got the template Nick had made last weekend and transferred it. Drilled, jigsaw and a regular hand file to shape. https://hosting.photobucket.com/imag...Render(87).jpg Holed. https://hosting.photobucket.com/imag.../IMG_4623.HEIC And test fitted. https://hosting.photobucket.com/imag.../IMG_4624.HEIC Then removed the grommet again and turned it inside out after cutting back the loom tape. Filled with horrible gloopy black foam stuff. Unpicked most of it. https://hosting.photobucket.com/imag.../IMG_4625.HEIC Then drew the grommet over the lumpy bit to the next loom junction. And it seems a perfect length to get to the firewall. Tomorrow morning I will fit the grommet again and screw the plate into the firewall with a bit of sealant around the edges to seal it well. https://hosting.photobucket.com/imag.../IMG_4626.HEIC At this point I made a quick escape and closed the shop so I could come in and spend a bit of time with Sally and make dinner. She had done a 9 mile fast walk this morning with Sl in preparation for the Moon walk they are doing in May, for which she has managed to collect £700.00 so far, so she was tired and would not cook for herself. When I came in George, the cat I do not have, had spent most of the day on my chair…….. King George? https://hosting.photobucket.com/imag...a1c7824ca6.jpg Tonight I am waiting for KevFromWales to get here to collect the carcass of the MX5 donor. More progress tomorrow I hope. Tired tonight. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Lots going on as usual Ryan.
Burnouts and ice cream by 1st March then….. P. :D |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Quote:
Wouldn’t that be cool Paul. I think there are so many time thieves in this build. Have a list. So the weekend has been…… Today I had planned on doing a load of smaller tasks that would get me moving along the list that @nickwheeler had previously created as a guide. I like lists. Thanks Nick for creating this. Rezin Rockit Jobs List I’ve broken these down into Mechanical, Electrical and Body. There will of course, be some cross-over as to what should be where. Now that most of the major fabrication - engine and gearbox mounts, scuttle support- is done, the remaining jobs are each much smaller, but they ought to be done in a considered order so that they don’t have to be re-done. Like the old joke about how you eat an elephant: one bite at a time. Getting the car running and driving is the objective. To that end, jobs will be tagged with a priority and difficulty rating as follows: High Priority - large job, that will enable others to be completed, or parts sourced Medium Priority - smaller job, with consequences Low Priority - small job, can be done at any time Difficult - time consuming, orneeds extra parts planned and acquired, or tools, or skills, or more hands OK - achievable with available parts, or minimal time Easy - quick job, needing little equipment or expenditure Your assessment will probably differ slightly! Mechanical Steering Column: Fit column, make connecting shaft, make weather tight High priority - can only fit in one place, and will affect other placements OK difficulty - shafts need turning and welding inside sleeve Clutch Pedal: Adapt Ford pedal to hydraulic, fit master cylinder, connect to slave High priority- requires mods to brake brackets and bulkhead Medium - placing is a two person job Throttle Pedal: Fit Mx5 pedal assembly, and use casting as pad. High priority - needs to attach to bulkhead/pedal bracing Throttle Cable: Longer cable with Mx5 fittings required Low priority - can’t be done until pedal is fitted OK - needs parts sourced, but easy to do .Propshaft: Hybrid Ford/Mazda shaft required to custom length High priority - last big mechanical part, car won’t drive without it, might take a while Easy - cheque book job! Brake Master Cylinder Inspect and improve as necessary Medium Priority - easy job, but needs doing before car is drivable Easy job - standard part, readily available Hydraulic Lines: make new brake & clutch lines as appropriate Medium priority - needs pedal fitted, but best done before other parts fitted Easy job Radiator: Make brackets as required High priority - mods to fan and hoses will be required Easy job Cooling Fan: Mx5 fan needs modifying or replacing Medium priority OK or easy Cooling hoses: modify radiator, expansion and heater hoses as required Medium - needs radiator and other parts fitted first Easy Engine Service: New plugs, oil, filters, cam belt etc Low priority - not to be touched until after it’s running!!!!!!!! Easy Fuel system: Fit tank, fuel pump, filler, pump filter and pipes High priority - probably the biggest single job, affects other parts Difficult - parts choices, fitting, fabrication etc Gear Lever: Needs extending/cranking back to suit driver Low priority OK Exhaust: Make new system from downpipe back Low/medium - needs fuel tank in place OK Airbox/Intake: Fit airbox and modify trunking as required Medium priority Easy Rear Wheels: Sort out correct studs/nuts and fit larger tyres Low Easy Electrical Main Loom: Fit to dash support, connecting to fixed parts and mounting components as required. Route front legs through bulkhead, and along inner wings then modify to match components as necessary. Route rear section along driver’s sill. Medium OK Power Loom: Connect to starter etc, route along chassis to rear, connect to fuse box & distribution block Medium Easy Engine Loom:Route through bulkhead and seal. Mount ECU to dash rail. Medium Easy Rear Loom: Connect to front loom, route to components, secure Low OK Battery: Build and install battery box Low OK Wipers: Design and install - Either OE Land Rover, generic screen mount or re-engineered through scuttle Low - not needed for car driving Depends on decision Body Roll Bar: Source and fit. Make new chassis mounts Low priority OK, once part is on site! Dashboard: Design, build and install dashboard Medium - not required for car to run OK Bulkhead: repair all redundant holes Low ???? - glassfibre work Floor: Strengthen as necessary, adapt for new Roll Bar Low ???? - glassfibre Gear Lever: Lever hole needs moving forward and finishing Medium - needs doing before dashboard Easy Windscreen:Modify and fit High - best done before the underdash electrical work OK - some fabrication and fitting required Seatbelts: Need Roll Bar in place Low OK Job Order Steering Column and Linkage Pedals Wiring looms, concentrating on getting the engine working Hydraulic lines Fuel system Propshaft Exhaust Roll Bar |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
After a rubbish night I was out in the garage early.
Weather forecast was for a lot of rain, so I needed to beat that, and the chill. So I carried on with the firewall plate I had made up yesterday, and the next planned job was to cut the holes in the firewall for the two side wiring looms to come through over the fenders. Then Nick arrived. Coffee, chat, planning and some gift exchanges. He also forgot the sleeve and two parts of the Ford and Mazda steering shafts last week. Plan is to turn them both down on the lathe to fit the tube, drill some holes to weld up after getting the total length right, followed by ensuring it all will work to,wrap,the steering up. https://hosting.photobucket.com/imag.../IMG_4638.HEIC After KevFromWales failed to materialise by 01.00 this morning, he eventually made it to my place by 1.00pm Kev and Nick hit it off and gassed for an hour before we loaded the MX5 onto Kev’s trailer. A few mugs of tea, cookies and Kev was off on his return trip to Wales. https://hosting.photobucket.com/imag.../IMG_4642.HEIC Once loaded the coal roller headed out. https://hosting.photobucket.com/imag.../IMG_4648.HEIC Then Nick and I went back to work. Loads left to do. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
So next job you,say.
I had hoped to sneak an hour in during the week, but work just was relentless, and by the time I got home in the evenings, I could not be bothered once I had dinner and sat down for an hour with Sally. So Sunday was earmarked for that as well. Looms laid out roughly by @nickwheeler. Hole saw at the ready and off we went. https://hosting.photobucket.com/imag.../IMG_4664.HEIC With the position of the gas pedal or is it petrol pedal, or throttle…… and its backing plate, there was just enough room to drill out for the large grommet and loom plus various plugs to get through on each side. https://hosting.photobucket.com/imag.../IMG_4650.HEIC Done. https://hosting.photobucket.com/imag.../IMG_4654.HEIC Nasty fiberglass filed back a lot to tidy up. https://hosting.photobucket.com/imag.../IMG_4657.HEIC Both exits ready. https://hosting.photobucket.com/imag.../IMG_4656.HEIC Inside view. https://hosting.photobucket.com/imag.../IMG_4662.HEIC And all three looms in place. Loads left to do still, but progress for sure. https://hosting.photobucket.com/imag.../IMG_4661.HEIC Nick had been at me since day one when we stripped the MX5 to add a heater to the Rockit, which I kept declining. So this week I was looking for the throttle cable and pedal When I decided to pull the original heater/blower out of a box of bits. Nicks face was like a kid at Christmas, and of course between it, and the original, the Mini blower that this would have been originally, fitted like this. https://hosting.photobucket.com/imag.../IMG_4667.HEIC I may be thankful in the long run when I drive it in November…… or March if the heater keeps my feet warmer than a penguins tail. We had agreed to an early stop, by 5.00pm as I wanted to cook Sally a Valentines dinner (nothing that special) as she had been at work all day. But typical Nick, and me for that matter……. The rear lights and fuel tank loom came out to also be laid out and arranged….. Last of the nightmare pile of wires. We should have weighed the loom, just as a matter of interest. https://hosting.photobucket.com/imag.../IMG_4676.HEIC After this and now well after 5.00pm we also stood discussing one of Nicks best ideas that came to him while walking around in Rochester Cathedral. Relocating the battery from the rear into the engine bay, which then also included setting out the airbox, MAF and connecting pipe. So a bridge needs to be built, behind the engine, over the gearbox, with a battery tray. (Mocked up roughly in the photo) as well as a bit of a riser for the airbox. https://hosting.photobucket.com/imag...x/IMG_5846.JPG And that was how my weekend ended. More jobs added to the list of fabrication jobs. But both of us grinning madly as a bunch of jobs of the list are now partway done. Monday…….. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Good work as always Rian but, a very small but, why have you go the engine loom going through the bulkhead at such a height?
Also... Why not fit the battery where the air box is and then run the airbag through into the cabin so you get all that wonderful indication roar! Will drop over in the next week or so to collect the cab lifter so looking forward to my first ride out in it.... P. :D |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Quote:
partly replicating what was in the MX5 and partly working with the tight looms. Induction roar…… nahhhh. You also have a blasting pot here. And a Jeep Cherokee fuel tanl. Who knows what else. Craig should be here on Saturday morning, en route to Shropshire from Guildford. |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
Report tonight from Nick Wheeler.
He took the steering parts with him yesterday……… Reporting thus tonight. Pictures aren't in any particular order: Knocking the Mazda shafts apart because I can't get the assembly in the lathe https://hosting.photobucket.com/imag...x/IMG_4697.JPG Knocking the Mazda shafts back together https://hosting.photobucket.com/imag...x/IMG_4694.JPG Mazda shaft in the lathe https://hosting.photobucket.com/imag...x/IMG_4695.JPG New shaft turned down, with the joining sleeve https://hosting.photobucket.com/imag...x/IMG_4698.JPG Sleeve slid onto the new shaft https://hosting.photobucket.com/imag...x/IMG_4699.JPG All 3 parts slotted together; we need to shorten the new and old ones slightly to get the right length, and weld the sleeve to both https://hosting.photobucket.com/imag...x/IMG_4696.JPG And an explanation: We need the joint that matches the steering column and one that matches the rack to be joined together via a longer shaft. the new shaft and black u-joint are the standard Ford/European 9/16 23(I think)spline fittings. Sleeve is thickwall CDS that is almost 9/16 bore and about 150mm long for a strong connection. Certainly stronger than the original modified Cortina shaft that seems to be a piece of rod butt-welded in between the original ends. The Mazda shaft doesn't use those UJ fittings, and is different at each end for some reason. I turned about 100mm of the new shaft down until it was a slip fit into the sleeve. The Mazda shaft was too short to fit in the lathe with the UJ fitted. I wasn't sure how the parts were joined; the UJ is attached with a staked pin, and it turns out the two shafts are just splined inside each other which is probably for crash protection. I knocked them apart and turned some of the loose shaft down to match the new one. Then I knocked them back together with a new O-ring. I still need to drill some cross holes into the sleeve for some belt-and-braces plug welds. We will shorten each shaft by about 20mm, fit the relevant UJs to the column and rack and weld both shafts to the sleeve. That will complete the steering, and allow us to fit the other components that need to go in the same area.[/quote] |
Re: Grizz's Redneck Express 1966 Chevy Short Fleetside RESTO-GO!
So with a few ideas bouncing around in my head, and @nickwheeler doing a CAD design, I had a few routes to go, all based on available materials in my pile.
So I made a rough cardboard replica of the battery. https://hosting.photobucket.com/imag.../IMG_4728.HEIC https://hosting.photobucket.com/imag.../IMG_4730.HEIC Nick did this design and a few others. https://hosting.photobucket.com/imag...x/IMG_4729.JPG So I started with a 50mm x 5mm steel strap, bent and cut to bridge the gearbox. https://hosting.photobucket.com/imag.../IMG_4733.HEIC And made up a small frame that the battery tray fitted into. https://hosting.photobucket.com/imag.../IMG_4741.HEIC Welding next. https://hosting.photobucket.com/imag.../IMG_4742.HEIC Looks like a nice fit. https://hosting.photobucket.com/imag.../IMG_4743.HEIC Mocked up with the battery in place, clamp in position. The feet will only be welded once the rivnuts or captive nuts are drilled and fixed in. https://hosting.photobucket.com/imag.../IMG_4746.HEIC And finally, bracket in place. Pretty pleased with this outcome. There may be some gusseting to be done. https://hosting.photobucket.com/imag.../IMG_4749.HEIC Next job will be to create a stand for the airbox to create a raised platform. Onwards…….. in the words of @pauly |
All times are GMT -4. The time now is 06:54 AM. |
Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
Copyright 1997-2022 67-72chevytrucks.com