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-   -   1957 Chevy truck re-rebuild (https://67-72chevytrucks.com/vboard/showthread.php?t=541132)

Stepside Jim 11-22-2014 07:40 PM

Re: 1957 Chevy truck re-rebuild
 
Definitely a huge thanks to everybody.

Ok. some will appreciate this, and some won't, so here goes. I've worked on vehicles for years, over the last 8 years I've watched my abilities and patience of what I will accept of my craftsmanship be raised considerably.

What changed, I accepted Jesus. Long story short, when Moses threw down his staff there was a snake in it, when he picked it up, it was now a tool of God, Moses did miraculous things with his tool of God after that.

When I learned this I threw down my own abilities and pride and took on God's Grace, I accepted that as He granted the Israelites the abilities to physically build a temple to exacting standards, I prayed first for a passion for my projects and then the ability to grow in my abilities. In Jesus name, Amen.

The removal of my pride throughout this build is demonstrated as I show the steps of how I build, create and fabricate with step by step pictures and editorials.

Ok, church is over.;)

ChuckDriver, I am beside my self to fire up the engine again. I rebuilt it, then started it in the truck about 2 years ago, at idle it has a very bad attitude, just the way I built it.;)

I don't have a digital camera, but once finished, I will have to get one and do some action shots and sounds.

I'm sure we all know the rewarding feeling we get when our peers take the time to check out our work and comment on it.

As I go down the list of comments posted, I give out a big Thanks to all. Jim

lynx5653 11-22-2014 08:14 PM

Re: 1957 Chevy truck re-rebuild
 
awesome craftmanship

tbrown5079 11-24-2014 10:08 PM

Re: 1957 Chevy truck re-rebuild
 
Great testimony Jim. I too appreciate the comments on my build and we are in similar periods of our builds. I don't have much expreience fabricating on my own but have had help from some great friends ( and made a few along the way ) and have amazed myself with what I have accomplished. You have raised the bar though as your build is awesome. Keep on posting!
tbrown

Russell Ashley 11-25-2014 10:40 AM

Re: 1957 Chevy truck re-rebuild
 
Great testimony Jim, thank you for it. Obviously you have been blessed with great skills.

Stepside Jim 11-27-2014 09:50 AM

Re: 1957 Chevy truck re-rebuild
 
Hi guys, I wanted to reply earlier but I was about maxed out on my bites for the month.

tbrown5079, I didn't get a chance to go deep into your build but I did notice two things. 1) you've come a long ways to get where you are now. 2) yes we are close in completion. I wonder if there is some graduate ceremony we get once we complete a project. ;)

If everybody thinks the way I do..... Do we ever really finish the project? :lol:

Thanks Russell Ashley and lynx5653for the support.

Otherwise I'm still fitting pieces and parts for the time being. I'm near the time of starting the wiring. I know once I start that, I will need to be focused for a while so I wanted to assemble some of the truck just so when I walk in the shop I can be motivated each time just by looking at the truck.

Just for a visual, a side shot. I still have the rear bumper, bed wood and tail gate to install, I hope these will lower the rear just a bit more and I'll be happy with the stance.
http://i1139.photobucket.com/albums/...psc12f77ef.jpg

Hood and bumper is missing here but I did get the fender inner flaps painted black behind the grill. Otherwise I'm absolutely pleased with the personality that the front has taken on.
http://i1139.photobucket.com/albums/...ps7f098361.jpg

The extra time I took during the build and during the tear down, is showing now during the reassembly. Cross my fingers so far but no fighting to get things to fit back together again.:chevy:

Jim

oldman3 11-27-2014 11:23 AM

Re: 1957 Chevy truck re-rebuild
 
Truck looks super, you should be proud (I know you are) of the work you have done. Just a great looking ride, even without the rest of the paint and parts....Jim

Kim57 11-27-2014 11:28 AM

Re: 1957 Chevy truck re-rebuild
 
Your truck is looking great.
Kim

ChuckDriver 11-27-2014 05:00 PM

Re: 1957 Chevy truck re-rebuild
 
Wow, that's something to be thankful for!!

Stepside Jim 12-12-2014 11:06 PM

Re: 1957 Chevy truck re-rebuild
 
Let's get this updated... ;) Proud is the perfect word, I still have to stop in the shop unnecessarily to get look at how it's turning out.

I had the hood all painted top and bottom, yup, I even cut and buffed most of the underside of the hood too. lol.

I had an urge to install the hood last Monday, only I was alone. Then I remembered Ogre mentioned something about the hood on the 55 -57 mounting to the firewall, hmmmmmmm I thought, I haven't installed the inner fender panels yet. So, I got the hood hinges, removed the springs and bolted the hinges to the firewall. Then removed the wheels and put sheets around the fenders and put the hood in place. I bolted the front bolts of the hinges to the hood then opened the hood and installed the rear bolts. Opened the hood all the way and installed the springs. One man hood install completed.
http://i1139.photobucket.com/albums/...ps5da8b8c1.jpg

I'm still deciding on what I want to do with an outside mirror. I'm not sure where I want to go with it yet.

I did all the buffing on the firewall to get a good reflection of the engine, plan worked well.
http://i1139.photobucket.com/albums/...pscd35e71d.jpg

I got rid of the chrome dual feed line and went with all steel braided line, I was looking for a tough look.
http://i1139.photobucket.com/albums/...ps5955a833.jpg

Otherwise I'm working on the vent windows. Slow going.... I ordered the window setting rubber tape from the common parts suppliers. I need 1/32" for the vent window, they keep sending 1/16". I just ordered 1/32" off e-bay, hopefully it'll be right and I can move forward once again.

I began the window tinting only to find the roll had small wrinkles from manufacturing and had to order another roll.

Oh well, nobody said it was gonna be easy or fast. :rolleyes:

oldman3 12-13-2014 12:21 AM

Re: 1957 Chevy truck re-rebuild
 
Looking great Jim, nice job with the hood....Jim

Kim57 12-13-2014 01:44 AM

Re: 1957 Chevy truck re-rebuild
 
Looks great.
Kim

Clarance J 12-13-2014 03:28 AM

Re: 1957 Chevy truck re-rebuild
 
Jim it looks absolutely GREAT. I can almost see your smile on your face when you go out on your first run. I know that you'll be looking at those big store glass reflections going down the street. Great work.

Earl

ChuckDriver 12-13-2014 08:38 AM

Re: 1957 Chevy truck re-rebuild
 
Man that looks awesome!

Do you have any concern that the cylinder head might transfer heat to the fuel filter?

bowt1ed 12-13-2014 02:42 PM

Re: 1957 Chevy truck re-rebuild
 
Hey Jim, what booster/master cylinder did you go with, and brakes? As always - looks fantastic! Jim

Stepside Jim 12-13-2014 07:12 PM

Re: 1957 Chevy truck re-rebuild
 
Thanks all, I'm really pleased with the outcome so far. I will better know the finished result as I roll through town, looking at my reflection .Clarance J ;)

ChuckDriver, the space between the head and the filter is something I do think about, good observation. The picture makes it look closer than it is, the space is a little over an inch. I would prefer more space but I have the upper heater hose fitting on top, no problem. The lower heater hose coming out of the water pump is only allowing me to be where I am or move drastically further out, I settled on this location. It is a 2 inch filter, they have smaller diameter of this style but the smaller ones use a simple screen, sure it'll filter ok but it won't hold much dirt before it restricts the flow. This one has a true filter that will catch much more dirt before it restricts flow.

bowt1ed, I went with a Stainless Steel brakes chrome 9" booster and used a new Camaro cylinder. I cleaned the outside of the cylinder and sprayed one coat of epoxy and 3 coats of gloss black urethane paint. Then ordered a chrome cover from Summit. I'll be using silicone brake fluid which won't attack the black paint like regular DOT 3 fluid would.

As for the brakes I kept the original '79 Camaro setup. I used Hawk Performance front pads and Napa's premium rear shoes. Sure sure I could have upgraded to aftermarket four wheel disc brakes but I figure I can drive this for a while and since the upgrade is a bolt on process I can do that later down the road.

I'll be using a radical camshaft which will have low vacuum, too low for the booster to work properly. I purchased an electric vacuum pump and have made a bracket that mounts the pump on the frame under the cab. I also like this because it is one less hose that has to clutter the engine bay, the vacuum hose will go directly down and through the inner fender panel and disappear.

Thanks for checking in, Jim

corvettruck 12-20-2014 05:31 PM

Re: 1957 Chevy truck re-rebuild
 
Great truck Jim, thanks for posting so many photos and explaining the work you do, it is an unbelievable great help for me working through the challenges of building mine. Your attention to detail is off the charts !!

Stepside Jim 12-20-2014 11:48 PM

Re: 1957 Chevy truck re-rebuild
 
Quote:

Originally Posted by corvettruck (Post 6965048)
Great truck Jim, thanks for posting so many photos and explaining the work you do, it is an unbelievable great help for me working through the challenges of building mine. Your attention to detail is off the charts !!

You're welcome, a couple of years ago I started a thread on work I did on my '50 Willys truck. I soon learned that the people who were following my thread were hungry to not only see the before and after pictures, also liked the how-to pictures along with the explanations. Now it's natural for me to post in an instructive manner.

Thanks for checking in, Jim;)

Andrew S 12-22-2014 03:51 PM

Re: 1957 Chevy truck re-rebuild
 
Jim-
Could you please post a link to your Willys build? I'd love to read that as well as your '57 Chevrolet here.

Andrew

Stepside Jim 12-22-2014 07:14 PM

Re: 1957 Chevy truck re-rebuild
 
Quote:

Originally Posted by Andrew S (Post 6967533)
Jim-
Could you please post a link to your Willys build? I'd love to read that as well as your '57 Chevrolet here.

Andrew

Sure, let's see if this works.....
http://www.jeepforum.com/forum/f22/1...build-1235210/

If you like fabrication and seeing the inside of axles. transmissions, brakes, carbs, ect, you'll be busy for quite some time. You'll see where I stopped on the Willys and began the Chevy build. Although it is a Jeep forum I was asked to continue showing what ever I was building so I have been posting there also. I get many compliments of guys who have raised their own bar because they've been influenced by what I post. It don't get any better than that.;)

While I'm here... I got to weld a bit this weekend. All this detail stuff gets old and I need to do some good old fashion fabrication. I needed a good heater hose fender support bracket.

Welding and grinding, as Tim Allen would say, arrrrgggg arrrghhhh. Well something like that, it was just good getting back to throwing sparks again.

Started with a piece of iron pipe, then cut it lengthwise.
http://i1139.photobucket.com/albums/...psd06c0c84.jpg

Then hack sawed the inner other side to bend it open.
http://i1139.photobucket.com/albums/...ps4dcc245c.jpg

Ahhh, I see where this is going now.;)
http://i1139.photobucket.com/albums/...ps90c56189.jpg

After welding and grinding. Then drilling and cutting to length some stainless rod I have all my bracket pieces.
http://i1139.photobucket.com/albums/...ps92a7349b.jpg
http://i1139.photobucket.com/albums/...ps709d9330.jpg

I knew it would be a pain to hold the nuts and washers in place once the fender is back in place so I made a nut retainer thingy.
http://i1139.photobucket.com/albums/...psf35f4484.jpg

Now the hoses are firmly in place.
http://i1139.photobucket.com/albums/...psd68fc3fa.jpg

It still needs paint and polish but that'll all be done in springtime.

I had two choices, I could build a bracket off the engine but the hoses would be closer to the valve cover. Not a problem til I want to remove the valve cover or spark plugs. This way everything is still accessible without dealing with hoses.

Kim57 12-22-2014 08:34 PM

Re: 1957 Chevy truck re-rebuild
 
That's very cool.
Kim

Dan in Pasadena 12-22-2014 09:31 PM

Re: 1957 Chevy truck re-rebuild
 
Jim, Jus went back and rad through the last 5 or 6 pages and once again I'm truly impressed with all your hard work and how great everything has come out.

I'm capable of hardwork but I doubt my best efforts would be anywhere near your results. Truly impressed!

ChuckDriver 12-23-2014 11:02 AM

Re: 1957 Chevy truck re-rebuild
 
Very nice!

bajabob 12-27-2014 12:03 PM

Re: 1957 Chevy truck re-rebuild
 
wow is about all I can say !!! Very nice, wish I had fab skills like that.

Rc4mike 12-27-2014 01:43 PM

Re: 1957 Chevy truck re-rebuild
 
Quote:

Originally Posted by Stepside Jim (Post 6967755)
Sure, let's see if this works.....
http://www.jeepforum.com/forum/f22/1...build-1235210/

If you like fabrication and seeing the inside of axles. transmissions, brakes, carbs, ect, you'll be busy for quite some time. You'll see where I stopped on the Willys and began the Chevy build. Although it is a Jeep forum I was asked to continue showing what ever I was building so I have been posting there also. I get many compliments of guys who have raised their own bar because they've been influenced by what I post. It don't get any better than that.;)

While I'm here... I got to weld a bit this weekend. All this detail stuff gets old and I need to do some good old fashion fabrication. I needed a good heater hose fender support bracket.



Welding and grinding, as Tim Allen would say, arrrrgggg arrrghhhh. Well something like that, it was just good getting back to throwing sparks again.

Started with a piece of iron pipe, then cut it lengthwise.
http://i1139.photobucket.com/albums/...psd06c0c84.jpg

Then hack sawed the inner other side to bend it open.
http://i1139.photobucket.com/albums/...ps4dcc245c.jpg

Ahhh, I see where this is going now.;)
http://i1139.photobucket.com/albums/...ps90c56189.jpg

After welding and grinding. Then drilling and cutting to length some stainless rod I have all my bracket pieces.
http://i1139.photobucket.com/albums/...ps92a7349b.jpg
http://i1139.photobucket.com/albums/...ps709d9330.jpg

I knew it would be a pain to hold the nuts and washers in place once the fender is back in place so I made a nut retainer thingy.
http://i1139.photobucket.com/albums/...psf35f4484.jpg

Now the hoses are firmly in place.
http://i1139.photobucket.com/albums/...psd68fc3fa.jpg

It still needs paint and polish but that'll all be done in springtime.

I had two choices, I could build a bracket off the engine but the hoses would be closer to the valve cover. Not a problem til I want to remove the valve cover or spark plugs. This way everything is still accessible without dealing with hoses.

Jim...small world. I followed your build of the willys on the jeep forum while I built my 56 willys pickup...now I'm doing the same here while I build my 59 apache! Good minds think alike!

Stepside Jim 12-28-2014 12:42 AM

Re: 1957 Chevy truck re-rebuild
 
Thanks Kim and Chuckdriver.

Dan, hard work is a definite. Sometimes the pictures and write-ups make it look easy but I do have to admit one word I use quite often.....Unacceptable.

I learned to have no problem building and fabricating, then getting to a point where it is not the right size, shape, contour, fit, ect. I look at it and say.... Unacceptable, and toss it aside and start again. So much of this work is hand crafted pieces, there is no book, there is no written design, so it takes a couple of errors before you get what you're after.

Know that every piece you hand craft or assemble is another skill you now have, a skill you wouldn't have if you didn't step out beyond your normal capability.

bajabob, pay attention to what I wrote above.;) And Thank you.;)

Rc4mike, fantastic to have you aboard, some time back I skimmed over your thread, eeek, that's a fine bit of craftsmanship you have going on there.

And yes, a small world it is, many have mentioned the amount of viewers I have had and will still get on the Willys truck build. I never imagined when I started that build thread how many would be impacted or change their view when working on a project, I am humbled each time someone posts in public how they have raised their own bar now.

Someday I hope/need to get back on that project, but not til this Chevy is finished.

Otherwise I've been working on the windows for the doors. Slow going since someone has been into the wing window mechanism before and I had to make some slotted washers and such. Also had major issues getting the right window setting tape, no luck with LMC and Classic parts on that, had to go e-bay. I should have some pictures soon.


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