Re: Markeb01 Build Thread
 

anticipation, is making me crazy.

Re: Markeb01 Build Thread
 

nice work and you have done a ton of it! I like how clean you work looks killer

Re: Markeb01 Build Thread
 

nice work ..so you think it will be running for the weekend?

Re: Markeb01 Build Thread
 

I know, right? Hurry up Mark! J/K :lol:....seriously though, you're making awesome progress, & I know this thing will be roaring to life very soon. It's great to be able to live through other members' builds when not much is happening with your own. Excited for you!
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Re: Markeb01 Build Thread
 

Your gear drive is pretty cool, you say it is noisy though eh?

Re: Markeb01 Build Thread
 

Great, that's all, just Great!!!

Re: Markeb01 Build Thread
 

It would be nice if you lived down the street. I’d give it to you for free. For that matter I’d give it any other local forum member if they wanted to come pick it up.

Thanks guys. The anticipation is making me crazy too! I can’t wait to get beyond the break in so I can get some decent video.

Thanks. It’s funny I grew up with a clean garage. My dad’s garage was always clean when I was a kid, because I had to clean it! It was so easy to start a new project when everything was clean, neat, and where it belonged. Most of the old car guys I grew up around were either racers from the 40’s – 50’s, or old school mechanics that could tell what was wrong with a car just by listening. One of those guys ran an auto repair business out of his garage. All of his spare nuts, bolts, and hand tools were kept in big wooden bench drawers that were black with grease and wet with oil. To use a tool it had to be retrieved from the slippery muck, and wiped off before it could be gripped. I wondered out loud one time how he worked like that. He suggested I wouldn’t understand because our tools/garage were always so clean we obviously never did any work!

I sure hope so. If all goes well it should be running tomorrow afternoon.

I was just talking to my wife about this earlier today. She suggested I should take a day off, and I advised the other forum members would never put up with that! :lol:

Yes it’s a Pete Jackson “Noisy” version. I was blown away when I first saw it. A lot of “uneducated” critics in the 80’s complained they just sounded like a bad transmission. In truth, that’s exactly why they are noisy. They are exactly like a bad manual transmission with a chipped or broken tooth, except the deep scratches cut into each gear tooth is more uniform. Some of those surfaces have polished up a bit over the last 20 years, but it still whines pretty loud.

Thanks Don, that’s what I keep telling myself on a daily basis. I haven’t had an engine out in two decades, and had forgotten how invigorating it can be. There are so many little tips and tricks we all learn spending a lifetime doing this stuff. It’s the challenge of remembering how not to make mistakes, and to do things right, while also trying to learn current skills. Much of what I learned happened 50+ years ago, and some stuff actually changed to a better process so I want to understand that stuff as well. It’s just so much more rewarding that sitting around watching TV.


Regarding the work load today, there’s not a lot of visible progress to show. Got the truck up in the air so I could install the driveshaft, torque the transmission mount bolts, reattach the shifter, reverse switch, speedo/cruise control drives, and the hydraulic clutch hose. I also filled the oil filter and reinstalled it.

http://img109.imageshack.us/img109/2530/0051cs.jpg

Pretty much everything under the truck is done at this point, except I forgot to grease the u-joint after installation, and the transmission still requires filling. Bleeding the clutch can be done from above.

Having the u-joint cap fall off turned out to be rather fortuitous. I pulled out my spare/brand new u-joints, and neither of them matched. However, one of them was a combination joint (longer on one axis than the other). All 4 caps were an exact match for the bad joint. So I wiped off the first trunnion and popped on a new cap. I made it to number 3, when I discovered it was full of striations. So I returned the caps to the new joint and boxed it back up. Called the wife and she arrived home later with a replacement joint. If u-joint hadn’t got stuck in the u-bolt and pulled the cap off, I probably wouldn’t have looked and discovered the bad joint until it failed in the field.

Thinking back, that was probably the original u-joint I put in back in 1992 when I had the driveshaft made. I changed the front yoke/u-joint 8 years ago when I installed the 4 speed, because it required an upgrade to the Turbo 400 front slip yoke. The rear u-joint was probably old enough to vote!

All that’s left to do is partially install the balancer so I can set the engine at 10 degree Before Top Dead Center. I need to be able to remove and reattach it so I can use the crank socket to rotate the engine to the exact timing mark. Once that’s done I can permanently install the balancer, along with the P/S pump, water pump, alternator, etc. After that the carb and distributor are about all that’s left – and the exhaust manifolds. Those will go on last because I want to paint them first.

Barring any disasters, I’m hoping to have it running tomorrow night. I have to admit this marathon stuff is for younger guys. Being on blood thinners my chest is covered in new bruises (17 of them) from leaning over the hood spring anchor all day yesterday. My left shoulder is pinched and I banged my left elbow on something yesterday, so of course all day today my left elbow clobbered everything in the garage (ouch)!

But this has been so much fun I’m having a hard time leaving it alone. I’m even figuring out problems in my sleep!

Re: Markeb01 Build Thread
 

Your jumpin' all over that install.

I can relate on the figuring out problems when in sleep mode. I've built some really wild stuff in me brainz in slumber land.


Can't wait for the onboard vid of the first test drive.

Good Job.

Re: Markeb01 Build Thread
 

Awesome detail Mark, i have the same engine waiting to go in mine (minus the cam upgrade), so many helpful bits of info for me to refer to when I get to this point, thanks for sharing all of this with us!

Re: Markeb01 Build Thread
 

Thanks for the comments. I’ve found so many helpful bits of information in the build threads of other member’s, I do my best to document everything I think might be helpful to someone. It’s my way of trying to pay back all the stuff I learned in my youth from the old timers that put up with me.

Today was another 9 hour effort. The truck isn’t running yet, but is very close:

http://imageshack.us/a/img707/1118/dsc0012my.jpg

http://imageshack.us/a/img845/2738/dsc0014pyc.jpg

The exhaust manifolds held up the show. They look so crappy I just couldn’t put them back on without a couple of hours with the wire wheel and a new coat of paint. I lost my sandblasting freebies when my son went on dayshift, so I’ll just do the best I can and hope the POR exhaust paint holds up.

The only remaining engine accessory not installed is the alternator since part of the Alan Grove bracket set bolts to the exhaust manifold. The distributor is in and timed at 10 degrees initial but I held up on running the wires until the manifolds are in. I don’t want to have to do the spark plugs twice, and also don’t want to risk breaking them hanging the manifolds. I’m also going to be reworking the Moroso wire looms as the stems are too long for the rear set, and would probably look better shorter on the front pair as well.

First thing in the morning I installed the harmonic balancer and pulleys, followed by the power steering pump, water pump, and hoses. After that the engine was primed for about 3 minutes after the mechanical oil gauge showed pressure. The distributor followed, along with the valve covers, smog connection, vacuum brake hose, cruise control, throttle linkage, and return springs.

My wife helped with bleeding the clutch. It may or may not need adjusting with the new clutch. The old clutch went in 8 years ago but probably never racked up even 5,000 miles, and never needed adjustment. So the new clutch may measure out the same. I’ll have to check though. The ground cables were connected to the engine, and the fuel lines and carb were reinstalled. For now I reinstalled the mechanical fuel pressure gauge on the regulator. The internal gauge with the isolator was providing very inconsistent readings before everything was taken apart. The direct acting gauge works perfect, so at least I’ll know I have pressure before I start cranking.

I’m hoping tomorrow turns out to be a short day. All that remains is cleaning/painting the exhaust manifolds, install the plugs, wires, looms, and alternator. A couple of follow up issues also remain, like resetting the torque on the crank bolt and lower pulley, filling the transmission, and lubricating the rear u-joint. I wanted to buy the heavy duty version without a zerk fitting, but they didn’t seem to carry one for my application.

If nothing goes wrong we should be back to cruising this weekend.

Re: Markeb01 Build Thread
 

Hey Mark, there is a threaded hole on the driver side cylinder head, can you tell me what that hole is, my old 283 doesnt have this hole, assume it is either for exhaust emmission, or coolant cavity port...

Re: Markeb01 Build Thread
 

I think that is for a cylinder head temperature gauge, rather than an intake manifold temperature reading. At least prior to smog stuff. I imagine it is probably used for a thermal sensor connected to the smog controls today. If we're talking about the same hole. I'll take a picture of the one I'm talking about tomorrow, on the old engine because there's nothing in the way of the heads.

Re: Markeb01 Build Thread
 

And I just ran into a snag. Reading the can of POR exhaust manifold paint, once they are painted, they are not supposed to be exposed to high heat for 24 hours. Yikes! So now I either put them on cruddy, or go ahead and clean them up and paint, then have to wait another day before I can hear the engine run.

Re: Markeb01 Build Thread
 

Mark, the way you document your stuff is a help to everyone.. both novice and expert I am sure...:metal:




:5150:

Re: Markeb01 Build Thread
 

I'd say just go for it & paint 'em. You already have the POR, & the manifolds are off & ready for attention. Unless you're just too excited to get it running & would rather remove them again for paint at a later time.

Re: Markeb01 Build Thread
 

M ark the way you have been going on this engine redo you will be to tired to push the clutch in for the first drive. lol you may have to have the wife do the first test drive hahahaha

Re: Markeb01 Build Thread
 

Mark thank you for your amazing generosity today it was over and above anything I've ever experienced in my lifetime. Thank you, thank you...Vernski:metal:

Re: Markeb01 Build Thread
 

You were right, I wasn’t “that” excited. They both looked so crappy I just couldn’t hang them on the new engine.

Here’s what the drivers side looked like before prep, and after being stripped with a twisted wire cup in a 3 ½” angle grinder:

http://imageshack.us/a/img23/6513/15197550.jpg

http://imageshack.us/a/img803/9809/75827903.jpg

Those twisted wire cups will remove just about anything, including metal if you’re not careful!

Here’s the passenger side. It looked better to begin with, as it was painted about 10 years after the driver side. It was a replacement for the first manifold that cracked after we moved to North Idaho:

http://imageshack.us/a/img11/8554/52267805.jpg

http://imageshack.us/a/img507/7114/31529121.jpg

And here they are with a coat of POR15 Exhaust Manifold Gray:

http://imageshack.us/a/img853/9306/73695888.jpg

The stuff really turned out nice. These photos don’t show off the manifolds very well, but they sure look nice compared to how disheveled they were before. And these two photos also show the completed installation. Everything has been done, tightening the crank bolt, greasing the rear u-joint, filling the transmission, etc:

http://imageshack.us/a/img90/7849/17152113.jpg

http://imageshack.us/a/img716/5040/27714144.jpg

It’s funny you mentioned the “hole”. I assumed you meant a threaded hole with a plug in it, like this one on the old engine:

http://img405.imageshack.us/img405/1571/dsc0007dt.jpg

This evening I discovered the hard way they didn’t plug the hole. I was busy filling the radiator when I heard about half a gallon of antifreeze come pouring out the driver’s side cylinder head!

You’re not far from the truth. I can barely walk or sleep I’m so sore, but getting it done while I still can is very inspiring. I’m sure my wife would love to do the test drive, but not with me in the truck! She drives it so seldom she’s not very smooth on the clutch first couple of times, and my presence seems to make that worse!

I’m glad I could help out. Thanks for stopping by. It’s always nice visiting with you and your squeeze.

Another bonus today was a B17 in the area. I kept the camera on the bench just in case. Here it is just North of my backyard:

http://imageshack.us/a/img163/3766/b1700.jpg

And here it is later in the day directly over my house. If you look closely the landing gear can be seen in the down position along with the oil streaks on the wings, the tail wheel, cheeck guns and rear guns:

http://imageshack.us/a/img705/763/b1701.jpg

All that remains tomorrow is going over the entire check list again to make sure I haven’t missed or forgotten anything. Even the electrical is connected. I’m letting it set until around noon for the manifold paint to dry, and also so I don’t annoy the neighbors once the engine fires up and has to run at high idle for 20-30 minutes.

It will be a while before I tackle another project of this magnitude. It’s been a lot of fun, but has also been very draining.

Re: Markeb01 Build Thread
 

The manifolds turned out great! My dad has mentioned that mine could use some attention, so maybe I can talk him into pulling them before we put it back on the road. The rest of your engine looks great as well. Looking forward to hearing it roar to life!

And I know we spoke of it once before, so I have to say cool pics of the B17. I was really bummed that I missed out on the Thunderbirds & Blue Angels shows due to the sequester budget cuts. The Thunderbirds were scheduled to be here, & I was planning a short road trip to Beaufort, SC to see the Blue Angels.

Re: Markeb01 Build Thread
 

looks great mark. you've been bustin' butt and its about to pay off. good luck with the start-up and break-in today... then man, grab a beer and go find the couch... you definitely deserve it.:metal:

Re: Markeb01 Build Thread
 

Yep, that be the hole I was asking about :lol::lol::lol:, okay, so, water jacket, got it!!
Sorry, Mark, I should have posted a picture when I asked, you may have caught that. At least we are certain what it is! Seems you are real close to cranking her over:metal::metal:

Re: Markeb01 Build Thread
 

Really great job on the motor install. Don't worry about the neighbors getting annoyed....they'll get used to the roar of the motor:lol:

On a '69 truck motor I have, that hole on the side of the head is for a water temp sensor.

Again great job on the install.

Re: Markeb01 Build Thread
 

cool shots of the B17

Re: Markeb01 Build Thread
 

Not much to add other than agreeing with the previous comments, also I really enjoyed seeing the B17 shots... Enjoy that first test drive!!!
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Re: Markeb01 Build Thread
 

Love the pictures of the B-17 Mark !! I bet that was just cool as hell to see that flying around our little neck of the woods :uhmk:

A small tid-bit of cross history that most folk dont know:
Paul Tibbets flew a B-17 in Europe, then made his stamp on history by flying the B-24 Enola Gay over Japan.
Robert Morgan flew a B-24 in combat in the Pacific, but left his stamp on history by being the pilot of the B-17 Memphis Belle.

One thing I think the world has lost with its shifting methodology of combat was some of these dichoctomies of relationshilps between the men who fight with, and against each other.
If they ever made another movie about Patton, I would hope they spent more time on his relationship with Rommel.
You know, stuff like that..... LOL

I hope you get your truck fired up ..... after you get some rest buddy !!!