Re: Boppa's old yeller truck
 

Some very ambitious rust repair! Can't believe all the progress you've made.

Are you using Rage for filler?

Re: Boppa's old yeller truck
 

Thanks guys! As Boppa says "poor folks got poor ways.". I've been using Half Time filler, comes in a squirt tube, a lot less mess. No filler a-tall on the bed floor, it came out pretty good and it's gonna get Al's anyway. Have a neat trick coming, but y'all will haveta wait.
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Re: Boppa's old yeller truck
 

Ah man, that's how it's gonna be? Keep bruh'man in suspense? :hm:

On my '78, I used Rage Extreme on the few areas where filler was required. Really good stuff, but not cheap.

For small stuff, I really like POR-15's epoxy putty. I like it better than filler. It's hard as a rock. I use it for quite a few things, including filling in small rust areas (after cleaning them out first, of course!).

Wouldn't be good for skim coats, but for filling in areas, it's really nice to work with.

Re: Boppa's old yeller truck
 

Looks like another great project to follow. You have came a long ways in a short period of time. I'm subscribing. btw, the yellow paint is very cool .

Re: Boppa's old yeller truck
 

Not on this truck, but I have been known to use the POR patch trick in the past with good results.
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Re: Boppa's old yeller truck
 

Thanks, MB! We tried like hell to talk Boppa into a dark blue, but he loves the yellow. Odd, cause he's the least flamboyant guy you'd ever meet. It'll look good in the end we think. We got the color code off an 04 avalanche and it looked like a big yellow gumball, all hard candyish. I'm gonna letter "is this piss yellow?" across the tailgate just to yank his chain.
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Re: Boppa's old yeller truck
 

Ok, got some work done this weekend, although it doesn't seem like it. (Don't you hate that stage?) Anyway, we'll start Friday night. Got the floor flipped over and made up a new xmember over the gas tank out of leftovers. Cleaned out and redrilled spotweld holes in prep for welding. Welded GR. 8 clamp washers over the bed to frame bolt holes, as they were blown out. Sat.- Went junkyarding and desperately resisted a 700r4 in a Sub for my GMC. Cut a big section of frame out of a 68 Sub to fix ours. I think we got a section that's a pretty good match. We'll see. Cut a gas door out of a 91 Ranger and got the fill tube to match. Went and dragged the dr bedside out of the scrap pile. Cut it in half and mocked up the fit of the door. Cut the stuff out of the old xmember in the front that they don't provide in the new ones. (crush sleeves, holes for bed bolts, weld nuts for bed braces.) Today- weld city, baby! Put old stuff in the new xmember, rosette welded all the xmembers in, painted everything to match underneath with tractor enamel, tried to pull a surprise of cutting the stamped Chevrolet out of the old tailgate and welding it into the headgate, but hit a 1/4 inch of mud before I hit sparks. Oy! So much for that idea, now it'll be a wall hanging. Got rid of a bunch of scrap. Boppa is hip to new inner front fenders, thank God. That was gonna be the limit of my capabilities. Anyway, here's some pics.

A little side project-
Attachment 936475

The start of the crossmember repair-
Attachment 936476

What I made out of scrap-
Attachment 936477

The gas door mockup-
Attachment 936478

Boppa and Neighbor Jay Scrubbin the new stuff for the tractor enamel. The whole underside is now enamel black over the rust bullet. My repair in the foreground.
Attachment 936479

Re: Boppa's old yeller truck
 

A few more pics-

The Kid clearancing the bed for the gas filler-
Attachment 936490

Yours Truly setting the rear crossmember-
Attachment 936491

Old Stuff in new crossmember-
Attachment 936492

New old frame chunk-
Attachment 936493

Mud! on tailgate-
Attachment 936494

Re: Boppa's old yeller truck
 

WOW....that is some great progress.....and some really bad use of filler !

Re: Boppa's old yeller truck
 

Thanks! Just got off the phone, bed parts are going to a pro blaster on wed AM, back same day for etch prime. Also may have another alternative for the fuel door, 05 chevy truck brother is making calls today. It might look like progress!
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Re: Boppa's old yeller truck
 

:tms: who put all that bondo on there? :smoke:

Re: Boppa's old yeller truck
 

Warn't me! Went out and cleaned up welds for a bit, and eyeballed the frame repair. I think it'll come out good.
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Re: Boppa's old yeller truck
 

Ok, it's Friday. Got all the stuff blasted and etch primed. Did a weld test on the scrap frame, came out good. Got springs stripped and rear end dropped last night. Gonna start knocking rivets and welding in bracing In prep to cut the frame tonight. I have pics, try to post up tonight.
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Re: Boppa's old yeller truck
 

Got the rivets out, cut the patch down, ran outta daylight. Gonna git dat azz tomorrow! This tub better start lookin like it's turnin a corner soon! :sumo: Here's pics-

Ummm, yummy green blasted steel!
Attachment 938649

Fitup for the weld test-
Attachment 938650

Welds look sufficient-
Attachment 938651

The main rot we're after-
Attachment 938652

The passenger side had a bit too, tore it down as well.
Attachment 938653

Re: Boppa's old yeller truck
 

More pics, 'cause I know you love 'em! Heeeere we go!

Comparo of new and old frame- Not bad for shootin' blind, huh?
Attachment 938656

Rough fit up after trimming the fat-
Attachment 938657

Random shot of all the crap that fell out during tear out-
Attachment 938658

A bit more trimming, note bracing.
Attachment 938659

Final fit up, after notching to follow the curve in the rail better.
Attachment 938660

Hopefully lookin to get ta whackin tomorrow!

Re: Boppa's old yeller truck
 

BIG day today, got a lot done. Update with pics tomorrow!

Re: Boppa's old yeller truck
 

it's a long process I know !!!! but when it's all done an you an the wife want to go out for a nice cruz it will be well worth the extra effort at least thats wht I have been telling myself these past couple weeks restoring my 70 C10 .. the top pic is how I bought the truck in feb of this year . looks good in the picture butttttt it was a cst truck an the guy before me filled all the molding holes with bondo !! uch since then it come along ways new rear bed an inner fenders new nose . I completely tore it apart .

Re: Boppa's old yeller truck
 

couple more pic's .. my brother in law called it the mud rocket because it had so much bondo under the nice shinney black paint lol ... not no more :metal: a few Thousand $$ later most all new metal . the best part of the truck other than the 327 was that the frame is Rock solid .. to give you an Idea of the hack job the last guy did to this poor old Truck . the white stuff on the heater box is silicone , instead of buying a $20 gasket set , he packed it full of tub & tile silicone ... some of it was 1 inch thick . I hate doing thins half ass

Re: Boppa's old yeller truck
 

1 more now that I figured out how to post pic's . dont mean to clog up your tread low elco just can appreciate the work you are doing .

Re: Boppa's old yeller truck
 

Looks good!

Re: Boppa's old yeller truck
 

OK, Saturday we got started early. Cut the frame out and got the new welded in. Cut out scab plates, welded them in. Cut out boxing plates, welded them in. Coated rusted frame sections with Rust Bullet. Coated exhaust with Rust Bullet. Bolted crossmember back in. Sunday, we Moved and extended the rear brake line and put the springs in and got the truck back on the ground. Spent the rest of the hot afternoon with the kids in the pool. Feels good to have some kinda progress. Here's the pics-

Dad and The Kid gettin 'er done!
Attachment 939675

Kid sez-it's good!
Attachment 939676

All welded in-
Attachment 939677

Scabbed and done!
Attachment 939678

Boppa and the Rust Bullet-
Attachment 939679

Re: Boppa's old yeller truck
 

Annnd, here's how it came out. Brake line mods were necessary because of 71 Sub rearend and brake line arrangement Barely made it as it was, and was being kept off the exhaust with zip ties. A move to the center fixed that. Here ya go-


Attachment 939688

Attachment 939689

Attachment 939690

Re: Boppa's old yeller truck
 

Busy busy- fuel line in, tank adapter found, tank mounts fabbed and painted, tank loosely bolted in, pickup/sender mocked up. Took pics, I'll post later.
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Re: Boppa's old yeller truck
 

Been at it a bit here's some pics.

Jeep Tank final install-loosely
Attachment 941221

Mod on the Blazer Fuel pickup
Attachment 941222

Had a bit of a delay tonight-Someone wants to learn to weld! He did pretty good for his first time!
Attachment 941223

Mocked up-
Attachment 941224

Ready to slice and dice tomorrow!
Attachment 941225

Re: Boppa's old yeller truck
 

Nice progress! And real good idea mocking up/trial fitting the fuel filler in the old bedside piece!!!

Re: Boppa's old yeller truck
 

Thanks! I was kinda nervous about the big hackeroo, then thought that'd give me a good start point. I highly recommend it.

Re: Boppa's old yeller truck
 

Stopping by to see how things are coming a long. No rest for the weary, eh?!

Hope life is treating you well.

Re: Boppa's old yeller truck
 

Hey, thanks, doing good. Been trying hard and have a lot to report. Looking like bed assembly tonight. Fixin ta send front clip to the blaster, learned a lesson with the bed. Hopefully I'll get some of these pics uploaded soon. They say it's gonna get hot this weekend, but we're gonna try to keep it movin' along.
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Re: Boppa's old yeller truck
 

Ok! I know! I need to download and update! Big night last night. A bunch of things came together and it looks good! Gonna be Rollin tonight!
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Re: Boppa's old yeller truck
 

Ok, finally a real update. We had to send the truck to the frame shop on Mon. because if you look at the pics from the rear, somein ain't right. Turned out the driver's rail was perfect, the pass rail was a bit wacky. but they got it all fixed. Then, I got the bed floor out into the driveway and used the 'ol sledge method to straighten it up, which worked better than expected! In the BIG news, Uncle Matt, who production manages the bodyshop where this miasma will be painted, came out with Boppa on Thursday and we got the bed assembled! YAAAY! Then Friday night I got all the under braces fabricated and installed, and started the mudwork. Saturday we got the mudwork finished, sides welded, the shop cleaned, the last 2 holes done for the bed floor and bolted in , bed pulled and back on the cart, seam sealer cut back, tailgate metalworked for fit, Whole mess scrubbed down and primed, blocked with 150, and reprimed. Came out pretty nice! We're all pretty stoked. :metal:

Attachment 946334

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Attachment 946337

Attachment 946338

Re: Boppa's old yeller truck
 

Attachment 946418

Attachment 946419

Re: Boppa's old yeller truck
 

looks good ! what did you use for primer on the bed ? I have got my cab all together , trying hard to get it ready for paint this week , will be black so spending extra time on making sure it's straight .. will send pic's soon of progress . it's nice to see you have your family involved in the build :):c2::

Re: Boppa's old yeller truck
 

Inside is nason etch primer, outside is Featherfill g2. Stripped the front clip last night, off to the blaster this AM. Gotta Fix the insides of the fenders, not bad.
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Re: Boppa's old yeller truck
 

I used a ppg product shop ling , jp205 it's a2 part high build , the local parts store didn't have the feather fill which I read alot of good thins about , we will see how it sands out tomorrow :waah: how do you like the feather fill ?

Re: Boppa's old yeller truck
 

Love the Featherfill. Goes on easier and fills almost as well as Slick Sand. Got the front clip stripped and sent to the blaster this am, But like the idiot I am, forgot the cowl! :banghead: Boppa is coming out in the AM to run it to the blaster. Got a bunch of parts sorted to go to the cad plater later this week. Would be ready to go, but got too late to pull the pass door latch at the neighbor's, where Yeller is parked now. An interesting note, we've been running Yeller on no gas all this time to make it easier when the time comes to swap. I moved it over to put it in Donnie's garage, and it died in front of the door. Out of gas. I kinda took it as a sign, and a good one. Anyway, I also got my trailer lights fixed and Boppa was kind enough to put a proper trailer light connector on the LBT! Kinda happy about that too, as the lights on that trailer havent ever been right. Anyway, gettin stuff done, slow but sure!:two:

Quality Core support bushings!
Attachment 947811

Yep, it still runs and drives! (note battery bungeed to a-arm)
Attachment 947812

Yard fulla parts. And MY TRUCK was home for a little while at least!
Attachment 947813

Tired Boppa attempting to look stoked, because I yelled "Look stoked!"
Attachment 947814

More rust to fix. Are you surprised? I think not.
Attachment 947815

Further updated as events warrant!

Re: Boppa's old yeller truck
 

So, we're going to paint on the 21st of July. Cab and doors and bed are done and cut in. Swapping cabs this weekend. Front clip is done at the blasters, back home today. Took all the misc front end hardware including the special nuts and bolts to the platers along with the striker plates, door latches, hood hinges, bolts for the door hinges and all the tailgate hardware. Mad a smokin deal on a nice set of 8" Rallies yesterday, and the plater's BURNED TO THE GROUND LAST NIGHT. Seriously.

BAHAAHAhahahahah! So, heeeeeeeere we go! Sorry, just had to vent.

Re: Boppa's old yeller truck
 

Slow down, you're working too quickly! :lol:

Re: Boppa's old yeller truck
 

sweet i like how you have your radiator held there...Now I know what to do when i replace my core support

Re: Boppa's old yeller truck
 

Well, I got my ass slowed down last night!
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Re: Boppa's old yeller truck
 

Did your parts burn up along with the platers?