Re: What did you do with your truck today, Part 3
 

Right, that’s how it always seems to work...

Re: What did you do with your truck today, Part 3
 

I bought a knob for my cowl vent handle. Was going through some boxes just a week or so later and found that I already had TWO brand new ones!

Anyone need a cowl vent knob? LOL

Brian

Re: What did you do with your truck today, Part 3
 

Oh damn Jim, prayers going your way, hope you feel better.

Brian

Re: What did you do with your truck today, Part 3
 

From what I hear, when they do that kind of repair you really feel a lot better. I hope that's the case for you, long term. I've also heard that the entry wound is worse than the rest of the procedure. Overall, I hope you're already over the hump.

Re: What did you do with your truck today, Part 3
 

Thanks Brian and Bob! I'm doing much better now, there is not much to getting it done, I was awake and watching the whole thing on the monitors!!!
The entry wound is at the end of my finger on my wrist, only about 3/32" across. heck I'm already back at work full time 9 hrs a day 6 days a week!!! It's amazing how simple it is now days!!!! The hardest thing about it all was taking the picture with my smart phone!:D

Re: What did you do with your truck today, Part 3
 

Super news! ...and I was wrong about the entry wound stuff. A buddy of mine had a piece of a vein taken out of his leg to bypass a blockage in his coronary artery. THAT vein surgery caused him much more grief than the chest pain.

Re: What did you do with your truck today, Part 3
 

My God it's amazing, a co-worker's mom had both hips replaced a few weeks apart and came home after each one, walking out after the second one MUCH Better than she walked in!

Brian

Re: What did you do with your truck today, Part 3
 

My goal tonight, and an easy one I thought was to finish the rad support making it ready to be powder coated. Things were going well until I opened my eyes to see what I didn't want to see, there is some serious rust on the bottom that needs to be repaired. The power of the mind (yes even mine) is amazing, I have worked and worked this and didn't see this, seeing damage is what I do for a living but at home, I missed it because I didn't want to see it.

It also floors me that I have a rad support that was on the truck that had no rust, but I cut it up 20 years ago to do a Camaro clip that I soon figured out was NOT the way to go. So there is this rad support with no rust cut up that I will be throwing away, geeez.

Anyway, I will probably spend the whole weekend at the very least making repairing this rust, will probably have to make the inner support from scratch, we will see, maybe I will get a piece of angle iron, but I will see tomorrow.

Brian:waah:

Re: What did you do with your truck today, Part 3
 

Completed the install of the rear sway bar, removed remainder of old wiring and bracket's hanging off chassis, finished routing and securing the fuel lines, bolted the engine to the engine mounting using the correct bolts, ran engine up to temp and triple checked for leaks.
Messes around with the timing that I have had issues with since the get go and I have it figured out. When I aquired the 283 years ago it had an Erson Gear Drive, I removed all that and installed the 305 balancer and chain cover. As it turns out the later 305 timing marks are not the same as a 283. Ha, issue may be sorted. But not until tomorrow.

Re: What did you do with your truck today, Part 3
 

Front bumper is on, the hood is in place but needs to be adjusted before it can be closed...

Re: What did you do with your truck today, Part 3
 

Shot some primer, then watched the rain start. All front end parts (except the ones I forgot) are now at least sealed, if not completely painted. I have 5 days to shoot basecoat before I would have to scuff the primer. I just looked at the weather forecast. Rain chances every day for the next 7 days, and humidity no lower than 71% through next Saturday. As Martin Senour says, CRAP!

Re: What did you do with your truck today, Part 3
 

Yep, the weather changes things!

Brian

Re: What did you do with your truck today, Part 3
 

I was going to make a whole new inner bracket that I removed yesterday. I took another look and decided to repair the one I had that had hole rusted in it. I sand blasted it and the rad support where it goes and applied a weld thru primer, I will weld it together tomorrow.

It's so funny being the year before the truck didn't even use this inner support, same rad support and it didn't even use this. I drove my truck for years with the rad support that didn't even have it so I thought about even leaving it out. But being I had cleaned it up a little anyway, I figured I might as well weld it back in.

And I didn't prime over rust (at least not as bad a rust as you are seeing on this thing) I sand blasted it all where it will be hidden. After this is welded on, the whole thing will be sand blasted, Zinc coated, and powder coated by the service who will be doing the same thing to the frame for the truck.

Brian

Re: What did you do with your truck today, Part 3
 

That’s looking good Brian

Re: What did you do with your truck today, Part 3
 

Made it to first Parade. Culmination of 50 year plan. Very small town as you can see.

Re: What did you do with your truck today, Part 3
 

Awesome! I was just there on vacation last year, My ex-wife lives in Brookings. :D

I got the rad support completely finished WHOOO HOOOO! It's ready for powder coating.

It's not crap but darn it's nice when a "complete" project gets finished.

Brian

Re: What did you do with your truck today, Part 3
 

I don't understand where that additional piece goes - is it a doubler for the bottom of the core support? I never really examined my core support when I had it out.

Re: What did you do with your truck today, Part 3
 

I had a little time between taking customers to the Vikings game and the grandkids coming for dinner so I threw the headlight bezels on...

Re: What did you do with your truck today, Part 3
 

The weather headline today was "rainy afternoon". I read it as I was standing in the sunshine in the back yard. We have this "weather ditz" who is there for cosmetic effect, and she had the weekend duty. BUT, the 3-hour break in the clouds brought the humidity down, so I shot the rest of my front end parts in primer.

That said, you might notice the door on the floor in the picture. I was done. Paint was on. I needed to scoot the doors so I could get my finished chassis back into the garage. I must have missed a screw in the new horse when I built it. The corner of the door is crushed. I can't touch it right now because the paint is wet. I'm 3 beers into recovery. It seems like the older I get the more I do this stupid stuff. (I'll be 70 in 2 weeks.) I'll spend 3 hours tomorrow fixing it while it rains. Two steps forward, one step back...

Re: What did you do with your truck today, Part 3
 

It looks like you've tucked that bumper in closer to the body than the factory did too. Overall, LOOKIN' GREAT !!!

Re: What did you do with your truck today, Part 3
 

Troubleshooting and more small stuff today. Found my issue on the 4l60 and it now shifts correctly. Yes! Also ran the brake light wiring. Tested good. Pretty sure my brake pedal was bent from the factory. May have to return it. Bumer.

Re: What did you do with your truck today, Part 3
 

finally got back to the truck. rad hoses back on, new rad mounting hardware in, truck started and backed out of the garage, garage swept, truck back in garage. I got the horn hooked back up. I haven't installed the rad drain plug so there is no coolant but that's the last thing I need to do to have it back on the road. it really felt great to start the truck and move it. love my truck

Re: What did you do with your truck today, Part 3
 

After seeing the new photoshopped photo of my truck with the Chrome grille that a guy did for me I had to get out there and get something done! I pulled the whole front clip apart, makes me want to puke to think I cut those inner fenders up for that Camaro clip 20 years ago, I need to find another pair now. But it's all apart and moving along.

I finished another part! I got the cowl vent support and control handle assembled, WHOO HOOOO! Another part that simply bolt into the dash after it's painted. It will be cozy in a box waiting. :D

Brian

Re: What did you do with your truck today, Part 3
 

Hey, that's what it's all about!

Re: What did you do with your truck today, Part 3
 

I didn't know you could buy the cowl vent knob. I could use one or let me know where you get them

Re: What did you do with your truck today, Part 3
 

LOLOL, I had two new ones I never knew I ordered. Send me your address in a PM and I will send you one for free.

Brian

Re: What did you do with your truck today, Part 3
 

I don't usually care for chopped trucks but that red truck is sharp. Love the white walls.

Re: What did you do with your truck today, Part 3
 

Working on the hood adjustment, not perfect but we’re getting closer...

Re: What did you do with your truck today, Part 3
 

Just remember, to bring the back down you often have to "rotate" the hinges back by living the hood up opened more while you tighten the hinge to firewall bolts. I forget, but those hinges bolt flat against the firewall don't they? If that is the case you need to shim out the bottom of the hinge from the firewall, that will bring the hood down in the back.

Brian

Re: What did you do with your truck today, Part 3
 

And mine isn't chopped that much. He grabbed that truck to do the photo shop of my projected ideals for my truck. That is chopped 4" or even more, I am thinking more 4.5" where mine is chopped 3.5 inches. I also think that is sectioned a bit more too, mine is 2.5 inches so it's a little milder than that one. I do plan on everything else, the Corvette light cages, the park lamps and the tail lamps. I wish I could afford Corvette wheel covers but I will be using Belair covers like those.

Brian

Re: What did you do with your truck today, Part 3
 

is that red truck right hand drive or does it come with a passenger as an extra cost option?

Re: What did you do with your truck today, Part 3
 

ROFLMAO!!!:barn:

Re: What did you do with your truck today, Part 3
 

I’m gonna try this, wife slammed the hood once before I could get all my tools and it’s been high ever since. Even installed new hinges.
Thanks Brian

Re: What did you do with your truck today, Part 3
 

Thanks Brian, the back corner on the right side is a tad high. If I can get it down about 1/8" or so I'd be happy...

Re: What did you do with your truck today, Part 3
 

This is one of the most misunderstood things in auto body. Lots of todays cars have no adjustment on the hood hinges, bolting straight down on the top of the cowl. I have had bodymen who have been in this industry for decades look at me like I have bent steel with my mind after I told them to "Shim the hood DOWN" and then I do it, it's so damn funny.

This is an old trick I learned many years ago from one of my mentors. I take it for granted as being a pretty basic move in aligning panels but again today I was working with an experienced pro who had no idea what I was talking about when I said to “Shim the hood down”. He responded “Shim it DOWN, what are you talking about?” I have had MANY techs do the same thing when I say to "shim it down". Again, this is basic stuff but I guess because it is kind of abstract and you have to look at how the hinge works and then it is clear, but until then “Shim it DOWN?” is what you think.

You can see by photo #1 that this hood is up a little. Number 2 shows where you would put this shim between the hood and the hinge on the front bolt, and #3 and 4 show how the hood is down quite a bit with this shim being installed.

This is of course the same way you can lower the trunk lid on most all cars made for decades. Those ones with the non adjusting pivot at the front like a 68 Camaro, just shim down that hinge at the bolt closest to the rear of the car and the lid will come down.

This does NOT pertain to your truck, but it gives you the idea of making the hinge "go down more." If you can rotate the hinge to make it lift the front of the hood, just as this shim did, it will allow the hinge to close further lowering the hood.

Brian

Re: What did you do with your truck today, Part 3
 

My friend put Chuck Berry in "my" truck! LOL

Brian

Re: What did you do with your truck today, Part 3
 

“Basics of Basics” Body panel alignment
By Brian Martin


Nothing adds to “detail” on a car more than nice fitting panels. If the car is a light color it is even more important. Those “black lines” that are the gaps between panels really look bad if they are not a consistent width. While using this guide and aligning your panels be sure that you open and close the moving ones very carefully after a change. You can loose the gap fast which will allow the panels to hit, so be careful.

I have to start with this very important point. ALWAYS have the car sitting on it’s wheels or at the very least the weight of the car should be on the axles. That being if you want it on jack stands to raise the car up and give you more access to the bolts and such, place the stands under the control arms as and rear axle. They should be out as far as possible towards the wheels. This can still cause problems on the front. Even in a little from where the tire actually holds the car up can change the amount of pressure being exerted on the car’s body. A car can be twisted or bent more than you can imagine up on jack stands when the stands are set on the frame allowing the weight to hang off the ends. This is VERY, VERY important. Of course this goes for anytime a panel is being fit, either welded or bolted on.


Hood alignment: Let’s start with raising and lowering the rear of the hood. If the car you are working on has a hinge that sits on top of the cowl, your only options are to shim or bend the hinge. Bending the hinge slightly is one way to move it. If you need to come up in the rear you can put a small block of wood or other item on the hinge, to bend it. When you close the hood down (NOT ALL THE WAY) it will get in the way of the hood closing and bend the rear or the hinge up. If you need to bend it down, the only option may be to remove it and bend it a little. You can also shim the bolts between the hood and the hinge, more on this later.
If you have a hood where the hinge mounts on the side of the fender or the side of the cowl like with an older car or truck, you want to "rotate" the hinge on the fender. Just pushing the hinge up and down will give you very little movement on the top of the hood.
This is the strange little trick that you have to remember, if you raise the back of the hood on the hinge or raise the back of the hinge on the fender the hood will go up. If you raise the "front" of the back of the hood ON THE HINGE or the hinge to the fender it will go down. What you have to remember is you are working with a pivot point in the hinge, not a stationary part.
If you loosen the FRONT bolt on the hood (where it bolts to the hinge) and put a shim, or washer between the hood and hinge, this will LOWER the hood on that side. If you put that same washer under the rear bolt it will RAISE the rear of the hood on that side.
So, if you loosen the bolts from the hinge to fender and close the hood, the hinge will rotate on down in the front right? This will raise the REAR of the hood like putting a shim in the back bolt between the hinge and hood!
What you need to do to lower the back the hood is to loosen the bolts (only slightly) and PUSH UP on the front of the hood. This rotates the hinges back, thus raising the front of the hinge and lowering the hood in the back.
If the hinges are warn out it won’t change how high the hood sits when the wear, not by more than a fraction of an inch. And I have never seen a car with these style hinges that you couldn't put the hood a half inch LOWER than the fenders if you wanted to. The adjustment is HUGE on these cars. That is one of the things that is easy to do on them is align panels.
I recommend you remove the striker or latch from the hood so that you can move it up and down without worrying about the latch grabbing the hood. After you have aligned the hood, take a piece of dumb-dumb or clay or something similar and put it on the latch. This way you can see exactly where it hits when you do install the latch. You bring the hood down till you just tap this dumb-dumb but DON'T LATCH IT. Just so the hood makes an indentation in the clay/dumb-dumb. This tells you where you have to move the latch.
I do this at work everyday, by myself so if you can't get help this is the trick. Always leave one bolt on the hinge tight. If you want to rotate it back, leave the front bolt tight. If you want to rotate it forward, leave the rear bolt tight. When you move the hood forward or back on the hinge, leave the bolts snug enough that you have to tap on the edge of the hood to get it to move. Or if it needs to go back, leave the bolts a little snug, and wiggle the hood up and down and the weight of the hood will make it slide down. Remember it only needs a 1/16" or so to make a 3/16" or more change at the front. To pull the hood forward on the hinge loosen them so they are still a little snug so you have to pull up on the back of the hood to make it slide that little bit. If you loosen it up so it moves anywhere you want it, YOU WILL NEVER KNOW HOW MUCH YOU MOVED IT AND YOU WILL MOVE IT TOO MUCH, GUARANTEED.
Get the hood laying flat first, then move the hood forward or back on each side to make the hood fit the hole between the fenders. If the gap is large on the front right and small on the front left, then the hood needs to me moved back on the right side. As you move the hood back on a side it will close up the gap in the front of that side and open it at the rear of that side.
You may need to move fenders too. Just do each change slowly, move it VERY LITTLE. Look at the bolt and washer as you move the panel, you will see where the washer used to be, the amount is much easier to control if you watch the washer movement.
If you need to move the hood up or down at the front, you have a few ways to do it. First, on each side there are the “bumpers”. The hood bumpers are located at each front corner and look like a bolt with a rubber pad on top. Just unlock the jam nut and raise or lower the “bolt” so it holds the hood at the height you need to match the fender. You may find that the hood won’t go low enough even with the bumper down far enough. The latch may not be down far enough. When you close the hood, you shouldn’t be able to pull up on the hood or push it down. The latch should be tight enough to hold it against the bumpers tight, but not too tight. If you have to apply too much force to open the hood or it opens with a loud POP, the latch is probably too tight. If it is at the right height but you can lift it up some, then the latch needs to be moved down.

Doors: If the doors are off the car, bolt the hinges to the door and the cowl in the middle of the movement allowed. Let’s face it, it “shouldn’t” be too far off the center of holes. If the doors are on or if after putting them on things are way out of whack, raise the door up on the hinges as far as it will go while still staying about the right height. You always want to start high, it is much easier to come down than go up. Besides this is the ONLY time you will loosen all the bolts on the door. I don’t mean ALL the bolts, leave the hinge to cowl (or center post on a four door) tight. Only loosen the door to hinge bolts. Unless it is WAY down then you may need to move the hinges up too. But do one at a time, both door to hinge or both hinge to cowl/center post.

While moving the hinges aligning the door NEVER loosen all the bolts on the hinge, NEVER. Loosen all but one, just till it is still a little looser than “snug”. Leave that last on just a little snug. Let’s say the door fits well but is a little too far rearward. NEVER loosen top and bottom hinges and move it forward. Loosen the top hinge to cowl/center post as described above and lift the rear of the door, a LITTLE. This will push the upper hinge forward. Now TIGHTEN that one bolt that was left snug. Do the same on the lower hinge, pushing down, but remember the weight of the door is helping, so little push is needed. Many times no pushing at all, just the weight of the door will do.

If the door fits well but is out at the top or the bottom, again, loosen ONE hinge to DOOR in the manner described and push it out or in. If it is out or in at the top rear for instance, move the bottom front in the opposite direction. This will pivot the door on the striker, and move the rear top where you want. Moving the bottom rear takes moving the top front of course.

You may need to twist the door. If the front fits well and rear is out at the top (or bottom, just reverse) you can put a block of wood at the rear of the door at the top lets say and push in on the bottom to twist the door. Some will take a LOT of force to bend, and be VERY careful not to let your fingers hang around the outside of the door edge!! I lost a finger nail doing this on a ’69 Shelby GT500 convertible once (remember it well) when the block of wood fell out with all my weight on the door while twisting!!

Tip: If you are hanging the door and you have access to the hinges (either through the wheel well with the skirt off or if the fender it’s self is off) you can simply hold the door up to the opening and push the latch shut. Then put the bolts in the hinge. I can often install doors all by my self in this way.

Deck lid: The trunk lid is pretty much like the hood but the hinges don’t move at all on the body (usually). So shimming and twisting are a few of your only options beyond the movement in the slotted holes on the hinge. Bending the hinge or pushing up or down on the sides of the quarters, front or rear panel are the others. These should be done ONLY after all other things are tried.

Fenders: Most of the tips for doors and the hood work here, with a little twist or two. Start with fitting the rear top of the fender. I like to put all the bolts in, loose. Not falling out loose, just so the fender would easily move. Close the door, and with the hood open adjust the gap at the top of the rear of the fender to door. After you tighten other bolts this cannot be modified so, do it first. Tighten the bolt under the hood closest to the door to secure the position. You may need to shim a bolt at the rear of the fender to the cowl, to move the fender forward or back. After you have that bolt tight and the gap is to your liking open the door and tighten the rear fender bolt that is at the top of the fender in the door jamb. Now do the bottom bolt, with the door closed, adjust your gap. You may need to wedge a flat blade screwdriver or body spoon to “force” the fender forward to get the desired gap. Or just the opposite, use a 2x4 or something similar off the front tire to force the fender back to get the gap. This is one of the hard spots to get nice because you have to get both the gap and the in and out of the fender to door at the same time with the same bolt. Some cars have two bolts that are far enough apart to get the gap and tighten the front bolt and then pull the fender in or out and tighten the rear bolt to get the flush fit of the panels.


General tips: Bending a panel or adjacent panel is sometimes required. You can get this done in a number of ways, one is to use a block of wood. Let’s say that along the edge of the hood there is a spot that is high. Well you can’t adjust it down, the front and the rear are perfect. So you can lay a block of wood on the spot, right at the edge where it is strong. Using a big hammer (the bigger the better, trying to make a small hammer do the job can cause a lot of damage) hold the block and strike it nice and solid. Then check the results, you may need many strikes to do it. In doing this you may want to support the hood at the front with a block of wood under the hood. This way the hood is up off the fender and it will bend easier because of the solid rest it has. You can also put the block under the edge of the hood at a low spot and with steady pressure bend it down at a point if you need it.

If you are working with very tight tolerances, you can actually grind the edge of a panel or jamb to get an extra fraction of an inch. Be VERY careful and using a fine disk like 80 or 120 take a LITTLE off. You don’t want to grind the metal thin of course but a LITTLE can make a big difference when you are fighting for fractions. Now, you really won’t be cutting too much metal, you are really just cleaning off ALL the primer and paint there. Then when you prime it, don’t put a lot or sand it thin so there will be very little on the edge.

You may want to paint the hinge with a little contrasting paint. Do it with the hinge bolted on, right over the bolts. This way you can see easier how much you have moved it.

These directions are for doors where the hinge bolts flat to the side of the cowl and then flat to the front of the door. There are of course many ways the hinges can be mounted on cars. If yours are different than you need to use the “concepts” that I have described here. If for instance you have a 1950 Chevy pickup. The hinge bolts flat to the back of the cowl but will work the same way. The door hinge bolts flat to the side of the door. In this case you do just the opposite as I earlier described. You would loosen the hinge to cowl bolts to move the door in and out and the hinge to door bolts to move it back or forward. If you find that your car has a design that hasn’t been addressed, take a good hard look at your hinge arrangement. If the door is open, close it enough while you can still see the hinges and imagine what direction will it go if you loosen a particular set of bolts. Get an idea of how you can move it, then start the alignment process.
These are just ideas that I have used over the years and some may work for you some won’t, but it is a start. Above all, have fun!

Re: What did you do with your truck today, Part 3
 

The front attachment point on the hinge attaches to the inner fender. The hole is slotted so I might be able to adjust the hood down without even adding a shim. Not tonight though, I've had enough...

Re: What did you do with your truck today, Part 3
 

They bolt straight back to the firewall don't they? If that is the case and you can't bring it down (which of course you could open the holes in the hinge so it would lower more) you could put a shim between the hinge and the firewall at the lower bolt. OR between the hood and the hinge on the forward bolt. Either of those would lower the rear of the hood.

Be careful with your newly painted hood of course as it may move more than you would think. It may need to be moved forward on the hinge when you do this as the top of the hinge is being moved back.

Brian

Re: What did you do with your truck today, Part 3
 

Ok, didn't have much time out there tonight, got that whole senior in high school stuff (meeting for Grad Night) that gets in the way of my truck. Just kidding, I would smash it with a hammer for my daughter. But anyway, just got out there to repair one of the front fender braces that apparently had broken and I welded it back when I was driving the truck every day. Pretty hacky, but it held. LOL

I repaired that and got both ready for epoxy primer.

Looking at the lower grille filler, mine is cut out. Stock it simply went straight across at the ruler right? Then had that little fold down, 3/8" or so across the back right?

Brian