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-   -   D60 Front Brake Upgrade (https://67-72chevytrucks.com/vboard/showthread.php?t=463042)

mcmlxix 02-04-2014 03:22 PM

Re: D60 Front Brake Upgrade
 
Quote:

Originally Posted by 70custom20 (Post 6507552)
It would be great to be able to buy an aftermarket brake kit like this. You can buy just about anything you want for older cars as far as upgraded disc brake kits go, something like this is long overdue for trucks.

It takes a lot to mass produce parts.... it would be simpler and less of an investment to sell the idea (and cad/cnc files) to a company that is in the business to produce a bracket. The best thing he could do is get a copyright patent, then sell the idea...

whitedog76 02-04-2014 03:38 PM

Re: D60 Front Brake Upgrade
 
I would think mass producing would be a PIA. You'd have to have the parts tested by the NTSB and so on. Not to mention the liability factor. You'd need to be insured out the wazoo.

ryanroo 02-04-2014 09:32 PM

Re: D60 Front Brake Upgrade
 
I agree that it would be a pain in the butt. if sold as an off road only type of modification, i think(i have no info to back this) that you could be a little less liable. I know MCMLXIX has been asked to reproduce his, i have been asked to reproduce mine. i am just a little skeptical, and don't care to look into it.

DWL 02-04-2014 11:55 PM

Re: D60 Front Brake Upgrade
 
I agree with the mass producing would be a pia. I did this conversion only because of the challenge of doing it and the concept made sense to me and it works. Its guys like all of us that keep these forums going and enjoyable just thought I'd share what I did . Keep all the good ideas posted as we all benefit!!! CHEERS P.S. someone had asked me what truck it is Its a 99 k3500 crew cab short box,wristed radius arm front suspension rad flow coilovers,1997 5.9 cummins 12 valve ,nv 5600 ,np 205 ,11.5 AAM out of 2007 k3500 single rear wheel. Just started test driving it and knock on wood so far so good Cheers again.

ryanroo 02-05-2014 12:10 AM

Re: D60 Front Brake Upgrade
 
Quote:

Originally Posted by DWL (Post 6508870)
I agree with the mass producing would be a pia. I did this conversion only because of the challenge of doing it and the concept made sense to me and it works. Its guys like all of us that keep these forums going and enjoyable just thought I'd share what I did . Keep all the good ideas posted as we all benefit!!! CHEERS P.S. someone had asked me what truck it is Its a 99 k3500 crew cab short box,wristed radius arm front suspension rad flow coilovers,1997 5.9 cummins 12 valve ,nv 5600 ,np 205 ,11.5 AAM out of 2007 k3500 single rear wheel. Just started test driving it and knock on wood so far so good Cheers again.

thats quite the rig! you should do a build thread in the 4x4 area or the conversions area. id love to see more of your work!

83GMCK2500 02-05-2014 12:22 AM

Re: D60 Front Brake Upgrade
 
Are those dimensions of stock the minimum it would take or can 14x14x2 be minimized? Do you have a model (cad/cam) of those or the g-code?

Those brackets are gorgeous, great job on designing a one-piece solution.

83GMCK2500 02-06-2014 05:09 PM

Re: D60 Front Brake Upgrade
 
DWL, I am really interested in building a set of these myself but my Dana 60 is a couple hundred miles away and fully assembled yet. I am not in a position to disassemble and take all the necessary measurements, but I am in a position to put some material into a vertical milling center. I would like to upgrade to this disc-over-hub arrangement as well. I would really appreciate the dimensions and from there I could model it and code it. Also, what diameter of wheels are required to clear your setup?

mckustomfab 02-06-2014 09:57 PM

Re: D60 Front Brake Upgrade
 
^^^^^ x2 ^^^^^

70custom20 02-07-2014 07:18 AM

Re: D60 Front Brake Upgrade
 
From reading what Rich posted, a 17" wheel is the minimum diameter to clear the calipers. From the pics posted, the wheels barely clear the calipers.

ryanroo 02-07-2014 08:25 AM

Re: D60 Front Brake Upgrade
 
i can back that up. i have to leave the calipers and abutments off to use my 16" roller in the garage.

6600DURAMAX 02-07-2014 11:27 AM

Re: D60 Front Brake Upgrade
 
I would be in on prchaisng a set of these brackets!!!!

70custom20 02-08-2014 10:28 AM

Re: D60 Front Brake Upgrade
 
Quote:

Originally Posted by 6600DURAMAX (Post 6513004)
I would be in on prchaisng a set of these brackets!!!!

Definitely a market for these parts. I would think a vendor like ORD would be might be interested in purchasing the design and would be able to capitalize on it and sell plenty of the upgraded brake kits. A Dana 44 version would also probably do well. Just my opinion.

70custom20 02-10-2014 07:53 AM

Re: D60 Front Brake Upgrade
 
A couple more questions for the guys who have made the brake swap, where are you buying the rotors/calipers/ master cylinder from, dealerships? Salvage yards? Or an auto parts store like NAPA? Also, what brake proportioning valve are you using?

ryanroo 02-10-2014 08:25 AM

Re: D60 Front Brake Upgrade
 
i got calipers rotors and abutment brackets from one of the local JYs. Mostly for mock up.

i want to get the EBC rotors and pads when i put the axle together for real. at that point i will likey get fresh calipers as well. i have no idea how long these sat out in the yard before i got them. i will be plumbing a wilwood adjustable prop valve in junt in case it needs it. master is from a 95 K2500 and was chosen based on its bore and compatibility with my booster.

mcmlxix 02-10-2014 10:16 AM

Re: D60 Front Brake Upgrade
 
I got my calipers from a JY and had them powder coated locally. Then I put new seals in myself. I am using stock rotors and calipers from a local parts store. I figured I'm already 3 steps ahead with the larger components and parts store quality will be fine. (I understand Ryan's EBC upgrade for the beast that he's building.) I am also upgrading to hydroboost and using a 2005 GMC unit but I did plumb in a Wilwood adjustable proportioning block. I am also running a disc brake rear from a 2004 GMC that has dual piston rear disc brakes.

All this is still untested at this time... I have given up with time estimates as my paint and body guy is taking longer then expected...

DWL 02-10-2014 01:24 PM

Re: D60 Front Brake Upgrade
 
Quote:

Originally Posted by 83GMCK2500 (Post 6511691)
DWL, I am really interested in building a set of these myself but my Dana 60 is a couple hundred miles away and fully assembled yet. I am not in a position to disassemble and take all the necessary measurements, but I am in a position to put some material into a vertical milling center. I would like to upgrade to this disc-over-hub arrangement as well. I would really appreciate the dimensions and from there I could model it and code it. Also, what diameter of wheels are required to clear your setup?

Sorry about not getting back sooner been busy with family.To answer your question no i dont have any plans or drawings for these brackets never was the idea to make and sell pieces.I made solely on manual machines and took measurements as i was cutting talk about time consuming!![my bad sorry about that] never thought i would get the response i did on the brackets other wise i would have done things a bit differently [cad drawings] maybe one day when i have brackets off truck ill do that . As far as wheels im using 20'' . Got the calipers,disks from local parts store and im also using willwood adjustable prop.Had too upsize my master to 2007 k3500 1.420 dia. piston as the 99 k3500 didnt have enough fluid displacment 1.250 dia. Truck would stop but couldnt keep pedal from going too the floor way better with newer m.c. Thanks again. Will have to try and get some more pics. up of my build on conversion thread.

jimbug 04-13-2014 04:07 PM

Re: D60 Front Brake Upgrade
 
What a great upgrade! I will remember this when I go to do mine!
I have a 2007 dodge 2500 and was impressed by the size of the brakes on my first brake job!!
On a side note to others regarding the AAM 14 bolt I had one in my 72 burb and it worked fine w a vette disc/disc master and stock 3/4 ton discs on my d44 w/o needing a prop valve

70custom20 08-09-2015 10:00 AM

Re: D60 Front Brake Upgrade
 
It's been a while since this thread has had any posts. Just curious if the brake upgrade has been completed and if so, how everything is working.

truckeez 03-10-2016 02:50 PM

Re: D60 Front Brake Upgrade
 
Quote:

Originally Posted by SADMAX (Post 5269476)
Im building a D60 Axle almost from scratch as they dont produce what I am looking for. Like you, I don't like the brakes origionally used on the D60. So I like your thread and progress. My idea is similar to yours in that I was using the factory 2003 Chevy 2500HD brakes since they are already installed on my truck. Since reading this thread I liked the size difference of the Dodge rotor only for one reason. I installed a tone ring on my hubs similar to what Danatrac did. My Chevy rotors have more room than the D60 rotors but it was tight. The dodge Rotors will give plenty of room to mount the sensors. Anyway here is my thoughts/issues with the brackets. Im not sold on using 5/16 plate for the brackets. Even the 3/8 is somewhat iffy IMO. I havent ruled it out yet just a concern as Im driving this on the road as much as the dirt. Also I am having issues with the Lug bolts. I found a Dorman Bolt you may want to look into the 610-215. It looks good in that the rotor holes are very snug to the bolt. Probably the best we can find that is already produced. It may need a couple thousandths taken off the shoulder area but I will see. First I need a lug nut to ensure it will work in my wheel. Good luck with getting this finished.

what size are the 2003 hd chevy rotors
I got some cool 16"s to run on my d60

Wish I could have run the 14" dodge rotors, cant have too much rotor.

NastyBuzzard 10-24-2016 03:00 PM

Re: D60 Front Brake Upgrade
 
I am building my 1 ton crew cab and I am now to the point of upgrading the brakes on my dana 60. My original plan was to do like I did with my 1500 and upgrade to using H3 4 piston calipers which also gave me the rotor in hat deal to make brake changes easier. I then stumbled across your thread and I am in love with the 14.125 rotors and dual piston dodge calipers. I am currently running 17" 2500 dodge wheels so I imagine they would fit.

Can you give me some more information?

Last_Paladin 12-28-2019 06:00 PM

Re: D60 Front Brake Upgrade
 
I think he works for Torq :)

https://torqmotorsports.com/product/...P9jFw_yDGvOOHg

v30crewcab 12-29-2019 03:15 PM

Re: D60 Front Brake Upgrade
 
those look different than op brackets.

Last_Paladin 01-20-2020 01:49 PM

Re: D60 Front Brake Upgrade
 
Quote:

Originally Posted by v30crewcab (Post 8650691)
those look different than op brackets.

I was kidding.

mcmlxix 01-21-2020 06:01 AM

Re: D60 Front Brake Upgrade
 
Quote:

Originally Posted by Last_Paladin (Post 8650142)

they stole my idea... I knew I should have filed a patent …. :waah:


Don't laugh but after a long grueling wait I finally got the Blazer back from the shop just a couple months ago...

Last_Paladin 01-21-2020 09:29 AM

Re: D60 Front Brake Upgrade
 
Quote:

Originally Posted by mcmlxix (Post 8663316)
they stole my idea... I knew I should have filed a patent …. :waah:


Don't laugh but after a long grueling wait I finally got the Blazer back from the shop just a couple months ago...

It's ok, I made brackets to put a set of Chevy brakes on a Ford HP60.

Now WFO Concepts makes them.

Richard 01-22-2020 01:31 AM

Re: D60 Front Brake Upgrade
 
I would have purchased your brackets over the torq's if I could purchase them. The one piece design is much nicer than the welded design. Admire your desire, skill and tools to create what you need. Great job!

Last_Paladin 01-22-2020 08:40 AM

Re: D60 Front Brake Upgrade
 
Quote:

Originally Posted by Richard (Post 8663862)
I would have purchased your brackets over the torq's if I could purchase them. The one piece design is much nicer than the welded design. Admire your desire, skill and tools to create what you need. Great job!

Ditto.

I won't buy Torq's. They have a less than stellar rep.


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