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-   -   Not Another Rebuild Thread.... (https://67-72chevytrucks.com/vboard/showthread.php?t=487100)

faribran 12-20-2013 10:42 AM

Re: Not Another Rebuild Thread....
 
those emblems are over the top..... the talent on this site ... WOW

McMurphy 12-20-2013 08:15 PM

Re: Not Another Rebuild Thread....
 
4 Attachment(s)
Ok you all posted too many replies for me to respond to !!
All I can say is thank you for all the compliments, which I truely have to share with Jay, as it was only my idea but his talents that made those as nice as they are.


Back a few pages I started talking about the face of my truck, and I started with the grill mods, and talked lightly about the hide aways, well it is time to address those now we are past the emblems mini-hijack.

I started with 69 Mercury Cougar light boxes as they were low profile, and cheap on Ebay.
Attachment 1189535

As you can see in these next 3 pics, I had planned on using as much of them as possible with heavy modifications done to them. I was hoping to keep them as modular as possible to cut down on any shade tree engineering.
Attachment 1189537

Attachment 1189538

Attachment 1189540

Sadly I came to realize that in order to keep the integrity of the CHEVROLET letters that I wanted to light up, I was not going to be able to use those 15" wide doors and light boxes.

McMurphy 12-20-2013 08:27 PM

Re: Not Another Rebuild Thread....
 
5 Attachment(s)
As I have already shown, I needed a consistant platform to work with to get these lights right, and the center section of the grill support as it comes stock is not a level and easy surface to work with, so out it came and in went my version.
Attachment 1189543

I was attempting to be clever about cutting the sheet metal, and keeping it all as one piece as possible, but as I learned later the backward sweep of the doors would require the headlights themselves to ride much further forward than I had anticipated.
Attachment 1189544
Attachment 1189547

Here you can see the Cougar doors, now shortened by 5" resting in place as I am getting my mind wrapped around this.
Attachment 1189549


And the p-side door section of the grill also resting in place.
Attachment 1189550


This was a very slow and careful process for me on this aspect of the project as it turned out to not be easy for me to accomplish.
By the time of this photo I was already one month into this particular modification......

Ta2Don 12-20-2013 08:33 PM

Re: Not Another Rebuild Thread....
 
Hey Murph, those mods may be slow going, but IMO, Well worth it!!!:metal:

Adds to the :jdp: factor!!!

Jeff La 12-21-2013 01:04 AM

Re: Not Another Rebuild Thread....
 
One month, holy ****, but it looks great so far LOL

piratexpress1369a 12-21-2013 02:19 AM

Re: Not Another Rebuild Thread....
 
keep at you will solve the problem

McMurphy 12-22-2013 02:51 AM

Re: Not Another Rebuild Thread....
 
Quote:

Originally Posted by Ta2Don (Post 6427844)
Hey Murph, those mods may be slow going, but IMO, Well worth it!!!:metal:
Adds to the :jdp: factor!!!

Thanks Don, glad to know you are never bored looking at my build ;)

Quote:

Originally Posted by Jeff La (Post 6428266)
One month, holy ****, but it looks great so far LOL

LoL.... it was a month into it when those photos were taken. So far this project/part of my build has taken me 3 months to date.

Quote:

Originally Posted by piratexpress1369a (Post 6428327)
keep at you will solve the problem

Oh.... heh heh ..... I solved it alright !!
I just have to post the photos now....

Low Elco 12-22-2013 08:15 AM

Re: Not Another Rebuild Thread....
 
Post the pics! Post the pics! Post the pics! Unfreeze your hands, and Post the pics!

McMurphy 12-22-2013 09:22 PM

Re: Not Another Rebuild Thread....
 
4 Attachment(s)
Ok the next step of progress that I guess was photo worthy, but about two weeks later, was marrying up the doors with their sections of grill.
Attachment 1190356
Attachment 1190360
This was a lot of check and double check to ensure I would have the doors and grill sections positioned correctly because it would not be cool to find out I couldn't pull this off...
Attachment 1190361

Then two more weeks after that, this was what the face looked like with my reverse engineered light boxes and the Cougar hardware, though minus the Honda Prelude actuators.
This is just before I started shooting paint....
Attachment 1190367
Which brings us up to the 19th of November...

Low Elco 12-23-2013 11:09 AM

Re: Not Another Rebuild Thread....
 
Ok, now you're just being a tease. Give a little, take a little back, give a little, take a little back.

piratexpress1369a 12-23-2013 11:50 AM

Re: Not Another Rebuild Thread....
 
your right on that low elco he is teasing us ...come on its christmas mcmurphy lol

duallyjams 12-23-2013 02:57 PM

Re: Not Another Rebuild Thread....
 
Table of content is the best cure for a rainy day.

McMurphy 12-23-2013 03:54 PM

Re: Not Another Rebuild Thread....
 
5 Attachment(s)
Quote:

Originally Posted by Low Elco (Post 6431384)
Ok, now you're just being a tease. Give a little, take a little back, give a little, take a little back.

I think this is the first time a guy has called me a tease....not sure how comfortable I am with that... :lol:
Trust me, it is better this way.
Given the amount of time I invested in this, and the spans between workable/acceptable progress were so lengthy that it would have been less humane to post it as I achieved it.

Quote:

Originally Posted by piratexpress1369a (Post 6431463)
your right on that low elco he is teasing us ...come on its christmas mcmurphy lol

Just hang in there Pirate, when all is said and done, it will be well worth it.
I am not Peter Jackson after all.... :metal:

Quote:

Originally Posted by duallyjams (Post 6431725)
Table of content is the best cure for a rainy day.

Thanks for mentioning that, I need to update mine....hint received !!

*********************************************************************************************

A couple of noteworthy mods that were needed for this to work, and I think should be shared:
These are the cutouts into my inner fenders I had to make in order to clearance the door actuators.
Attachment 1190662
At the end of the day it turned out to be much less than I had anticipated; the majority of the headlight assembly is below the fenders, and is accessed from the wheel wells.
I am totally cool with that, just have to figure some way to baffle it from tire spray.
Attachment 1190663


Since a large part of my grill support bracing was removed to accomodate the head lights, I made these to suppliment the support.
Attachment 1190668

Attachment 1190672

Attachment 1190673

McMurphy 12-23-2013 04:03 PM

Re: Not Another Rebuild Thread....
 
5 Attachment(s)
Just some more of the brace-brackets I made.

Attachment 1190680

Attachment 1190682

Attachment 1190685

Attachment 1190686


This is with the actual light buckets welded in, the doors added on, and ready for a fitting on the front of the truck to test the fender cuts, and to guage what the light beam aiming would look like....
Attachment 1190687

Bomp 12-23-2013 04:08 PM

Re: Not Another Rebuild Thread....
 
hmmmmm, interesting,.... very interesting.

Are these operated by electric or vacuum? I see some wires but not sure if they are for the lights.

Cool man.

McMurphy 12-23-2013 04:29 PM

Re: Not Another Rebuild Thread....
 
Quote:

Originally Posted by Bomp (Post 6431807)
hmmmmm, interesting,.... very interesting.
Are these operated by electric or vacuum? I see some wires but not sure if they are for the lights.
Cool man.

Electric.
Everything I read, from Cougars, to Lincolns, to GTOs all said the same thing about the vacuum. They wear out unevenly, and over time you get the "lazy eye" effect where one will open/close faster than the other.
I wanted to avoid that, plus manage an easy exchange/swap of a worn actuator if need be.
As you will see in future posts, I think I have achieved that.
I tried to not allow for any consideration to go unexplored in this mod, which I may say added greatly to the extended amount of time it took.....

TJ's Chevy 12-23-2013 10:48 PM

Re: Not Another Rebuild Thread....
 
You got some nice fabbing skills!:metal:

theastronaut 12-24-2013 02:11 AM

Re: Not Another Rebuild Thread....
 
Wow! Been catching up on your progress and I'm blown away at your creativity, plus your ability to make your ideas turn into reality!! Can't wait to see how the grill and headlights turn out!

chad64chevy 12-24-2013 08:46 AM

Re: Not Another Rebuild Thread....
 
looks great mcmurphy, cant wait to see it all together with the chevrolet lite up! also just wanted to say merry Christmas and stay warm up there

piratexpress1369a 12-24-2013 11:02 AM

Re: Not Another Rebuild Thread....
 
that looks cool ..as to the cut out you did .can you weld in some steel or use a truck mud flap to help with the spray ..just my 2 cents

markeb01 12-24-2013 12:46 PM

Re: Not Another Rebuild Thread....
 
Truly mind blowing. I love the creative engineering and dedication to sticking to it and taking your time. To my knowledge you'll be the only guy on the planet with this setup on a 60-66. Very cool!!

Ta2Don 12-24-2013 02:17 PM

Re: Not Another Rebuild Thread....
 
Quote:

Originally Posted by markeb01 (Post 6433125)
Truly mind blowing. I love the creative engineering and dedication to sticking to it and taking your time. To my knowledge you'll be the only guy on the planet with this setup on a 60-66. Very cool!!

:metal::metal::metal:

McMurphy 12-24-2013 06:40 PM

Re: Not Another Rebuild Thread....
 
4 Attachment(s)
Quote:

Originally Posted by T.J. MCCAULEY (Post 6432491)
You got some nice fabbing skills!:metal:

Thank you TJ, I read your thread religiously you know....

Quote:

Originally Posted by theastronaut (Post 6432739)
Wow! Been catching up on your progress and I'm blown away at your creativity, plus your ability to make your ideas turn into reality!! Can't wait to see how the grill and headlights turn out!

Ok .... well Wow back at ya!!
I am honored by your sentiments, as I am ever and consistantly in awe of your work. I can honestly say that everything I have done to my truck I learned from this site, and your thread in particular.
Thank you for all the inspiration, and the little "how to"s you put on your threads. It helps me to look past what I dont have, and accomplish with what I do have.

Quote:

Originally Posted by chad64chevy (Post 6432869)
looks great mcmurphy, cant wait to see it all together with the chevrolet lite up! also just wanted to say merry Christmas and stay warm up there

Soon buddy....soon.
Just keep checking in on me here LoL

Quote:

Originally Posted by piratexpress1369a (Post 6432992)
that looks cool ..as to the cut out you did .can you weld in some steel or use a truck mud flap to help with the spray ..just my 2 cents

I was kind of leaning towards a mudflap sort of thing, or some form of inner fender. Just not sure yet.....

Quote:

Originally Posted by markeb01 (Post 6433125)
Truly mind blowing. I love the creative engineering and dedication to sticking to it and taking your time. To my knowledge you'll be the only guy on the planet with this setup on a 60-66. Very cool!!

That is exactly why I had Jay make me up those Custom Emblems!!
I thought it would be fun to tease the next couple generations of gear heads with a peek at an ultra rare SS pickup truck.... LoL
It is going to be a serious bout of "Old Bull vs Young Bull" Heheheheheh

Quote:

Originally Posted by Ta2Don (Post 6433234)
:metal::metal::metal:

Guessing I left you speachless...

***********************************************************************************************

So then, of course, the next step was a mock up of the face mounted on the front of the truck. On my garage door I laid a strip of tape that measured from the floor to the center of my head lights, and level. I imagined if I could do a mechanical "zero" of the light beams, it would give me an idea of how much adjustment for proper aiming I would need. After all, those aiming screws only have so much they can do....

I realize everything looks like it droops off to the right in this photo, sorry about that.
Attachment 1191164

I just hastily rigged up my headlight harness to power the lamps for these photos. Which I hope explains the battery on the milk crate...
Attachment 1191165

A little further out from the garage, loooking less cock-eyed I think...
Attachment 1191166

Without any adjustments, this was my beam placement down my drive. keeping in mind there is a 1-2% down slope here.
Attachment 1191167

Well with that looking to be within acceptable parameters, it was off to the next phase of this project.....
..... the air dam and fog lights.

(que music.....and.....fade)

LoL Merry Christmas you guys !! :metal:

duallyjams 12-24-2013 06:58 PM

Re: Not Another Rebuild Thread....
 
I thought you were making a diehard battery commercial :lol:

Modges'66 12-24-2013 07:11 PM

Re: Not Another Rebuild Thread....
 
Dude!.. Lookin super-sweet!!!
Merry Christmas!


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