81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
I figure I should just jump right in with a swap thread, If you guys are like me you just want to scroll and look a pics lol. I will however include some information.. so watch out. I purchased my K5 in 2009 for 500 bucks, 350/TH350/NP208, it had been sitting in the desert for 5 years, after some TLC, lift, tires, and a SM465/NP205 swap last year, it's been my wheeling and towing rig. I had a properly tuned Q-jet but even then climbing steep hills made for a pucker situation. Solution LS1 or similar LS truck motor, either way it didn't matter to me, I'm looking for driveability, rock crawlability, and towability.
After much parts gathering, I felt I had enough parts to make it happen so it was time to tie up the garage for a few months. Wife.... not happy!:waah: http://i137.photobucket.com/albums/q.../IMG_5973a.jpg http://i137.photobucket.com/albums/q.../IMG_5974a.jpg http://i137.photobucket.com/albums/q...1/IMG_5988.jpg http://i137.photobucket.com/albums/q...1/IMG_6002.jpg http://i137.photobucket.com/albums/q...1/IMG_6018.jpg Some clean up. http://i137.photobucket.com/albums/q...1/IMG_6027.jpg http://i137.photobucket.com/albums/q...1/IMG_6036.jpg http://i137.photobucket.com/albums/q...1/IMG_6035.jpg Mock up engine ready to go in, Advance adapters brackets, beef 3/8" thick. http://i137.photobucket.com/albums/q...1/IMG_6067.jpg http://i137.photobucket.com/albums/q...1/IMG_6069.jpg Truck oil pan and pulley clear http://i137.photobucket.com/albums/q...1/IMG_6084.jpg http://i137.photobucket.com/albums/q...1/IMG_6087.jpg |
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
99 F-body manifolds fit great.
http://i137.photobucket.com/albums/q...1/IMG_6103.jpg http://i137.photobucket.com/albums/q...1/IMG_6104.jpg I will be mounting my 99-00 f-body PCM inside the cab to protect it from water, mud, etc so going through the 99-00 f-body harness was necessary, and lots of unneeded stuff was removed. http://i137.photobucket.com/albums/q...1/IMG_5936.jpg I started by labelling all of the wires that go into the Blue and Red plugs, and also got the pin outs from ls1tech.com. http://i137.photobucket.com/albums/q...1/IMG_5941.jpg http://i137.photobucket.com/albums/q...1/IMG_5942.jpg I labelled and removed all sensor plugs from the harness except the Injectors and coils. http://i137.photobucket.com/albums/q...1/IMG_5947.jpg http://i137.photobucket.com/albums/q...1/IMG_5957.jpg http://i137.photobucket.com/albums/q...1/IMG_5955.jpg |
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
1 Attachment(s)
The wiring, by far the most time consuming and also the most fun.
At first it seems like adding a few circuits would be no big deal, but it wasn't I found myself having to draw myself a schematic of the engine bay to keep on track. Attached is my current wiring diagram. Before I started I made a trip to the pic-a-part to get a few needed items, buss bars from early 90's full size chevy trucks, and a 175A buss fuse and mount off an early 2k S10. http://i137.photobucket.com/albums/q...1/IMG_6264.jpg The goods, and man wiring stuff is expensive....! http://i137.photobucket.com/albums/q...1/IMG_6265.jpg http://i137.photobucket.com/albums/q...1/IMG_6266.jpg http://i137.photobucket.com/albums/q...1/IMG_6268.jpg Water proof relay and fuse panel box. http://i137.photobucket.com/albums/q...1/IMG_6278.jpg http://i137.photobucket.com/albums/q...1/IMG_6311.jpg http://i137.photobucket.com/albums/q...1/IMG_6331.jpg http://i137.photobucket.com/albums/q...1/IMG_6325.jpg Wiring still needs to be loomed. |
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
At this point the wiring is completed in the engine bay, all that is left is to loom it up an run the wiring to the gas tank for the pump and tank pressure sensor, as I'm planning to use the evap purge to control my tank venting, I'm still not sure if I'm going to run an f-body evap canister yet but well I will see when I get there. I have modified the stock tank to accept an in tank pump from a 03 3500 truck, it fits perfect. Here it is mocked up with a 99 F-body pump assy. The tank ring kit was from vette works, boil / clean the tank, cut the old ring out to size tack on 4 corners and seal it.
http://i137.photobucket.com/albums/q...1/IMG_6047.jpg http://i137.photobucket.com/albums/q...1/IMG_6048.jpg http://i137.photobucket.com/albums/q...1/IMG_6049.jpg http://i137.photobucket.com/albums/q...1/IMG_6050.jpg http://i137.photobucket.com/albums/q...1/IMG_6051.jpg http://i137.photobucket.com/albums/q...1/IMG_6052.jpg Finally on to the motor, which is what was has been holding up my swap process, When I started the I had a complete minus heads 00 LS1 from an F-body, but after pulling it apart and inspecting the block it was no good, and turned into my mock up block. http://i137.photobucket.com/albums/q...1/IMG_5925.jpg So I was monitoring craigslist for a motor and found a complete 4.8, it had a spun bearing, and a chewed up cam, but the block was solid. http://i137.photobucket.com/albums/q...1/IMG_6053.jpg http://i137.photobucket.com/albums/q...1/IMG_6058.jpg http://i137.photobucket.com/albums/q...1/IMG_6059.jpg http://i137.photobucket.com/albums/q...1/IMG_6063.jpg Interestingly enough, both of these motors had fram filters on them when I got them..... |
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
I have been wanting to swap in the same combo into my 78, but I am wanting the lq9 engine. Was curious on what was needed for it to bolt to the sm465.
|
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
Engine details.
From everything I have read and per the compression calculator, I should see about 10.4 compression. I might go with a larger cam in the future but for now with manifolds I'm sticking with a smaller proven cam. I want headers but haven't figured out what route I will go yet and / or which longtubes will fit. Same with the truck intake, I would like to run one but for now I have a complete ls1 with injectors rail etc. The block got new cam bearings and some cleaning. http://i137.photobucket.com/albums/q...1/IMG_6208.jpg 10/10 LS1 crank sitting on some clevites. http://i137.photobucket.com/albums/q...1/IMG_6255.jpg Ring gaps checked and pistons ready to go in. http://i137.photobucket.com/albums/q...1/IMG_6368.jpg Rod journals checked... alll good. http://i137.photobucket.com/albums/q...1/IMG_6373.jpg http://i137.photobucket.com/albums/q...1/IMG_6375.jpg http://i137.photobucket.com/albums/q...1/IMG_6380.jpg Cam, oil pump, windage tray and pick up tube installed. http://i137.photobucket.com/albums/q...1/IMG_6394.jpg Bottom end wrapped up! http://i137.photobucket.com/albums/q...1/IMG_6396.jpg Top end work now Coat of Chevrolet Orange. http://i137.photobucket.com/albums/q...1/IMG_6340.jpg Valve lapping. http://i137.photobucket.com/albums/q...1/IMG_6383.jpg Exhaust valve before http://i137.photobucket.com/albums/q...1/IMG_6386.jpg After http://i137.photobucket.com/albums/q...1/IMG_6387.jpg Intake http://i137.photobucket.com/albums/q...1/IMG_6384.jpg http://i137.photobucket.com/albums/q...1/IMG_6385.jpg New valve seals/seats and LS6 springs. http://i137.photobucket.com/albums/q...1/IMG_6389.jpg http://i137.photobucket.com/albums/q...1/IMG_6390.jpg Where it's at now. http://i137.photobucket.com/albums/q...1/IMG_6401.jpg |
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
Welcome to the LSx club. Looks like its coming along nicely!
|
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
Quote:
|
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
Quote:
|
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
How did you get the VSS signal off of the SM465? Have an SM420 I might like to use, imagine the solution would be much the same...
|
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
Quote:
|
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
Nice build! I'm stealing some of your wiring ideas, if you don't mind. The buss bar and lugs are on my junkyard shopping list.
Funny, this: Quote:
http://i80.photobucket.com/albums/j1...8/8e5e324f.jpg Posted via Mobile Device Posted via Mobile Device |
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
Quote:
Thanks and you can't beat the buss bars for a buck a piece! Hmmmm.... Now you got me thinkin' I should be able to hit 88 MPH pretty quick with this new motor........ |
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
More progress today, picked up my head bolts and continued on.
http://i137.photobucket.com/albums/q...1/IMG_6403.jpg http://i137.photobucket.com/albums/q...1/IMG_6411.jpg http://i137.photobucket.com/albums/q...1/IMG_6410.jpg |
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
Looking good! :chevy: Nice to see someone painting the heads-- most leave them raw aluminum, but I like the 'sleeper' old school painted look for something a little different. Besides, pretty much everything these days has Al heads, so no need to show em off like a gen 1...
Posted via Mobile Device Edit: by the way, the flux capacitor crack wasn't a knock on your work- I love those movies! |
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
Quote:
Quote:
|
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
Everything is now loomed.
http://i137.photobucket.com/albums/q...1/IMG_6419.jpg In her spot at last! http://i137.photobucket.com/albums/q...1/IMG_6423.jpg LS7 pilot bearing installed, the old ls1 pilot bearing did not come out without a fight! http://i137.photobucket.com/albums/q...1/IMG_6431.jpg Sachs NFW1050 flywheel. Notice the thickness. http://i137.photobucket.com/albums/q...1/IMG_6435.jpg http://i137.photobucket.com/albums/q...1/IMG_6436.jpg Original clutch and bell housing on. Bell housing bolts 10 x 1.5 x 40. Running a howe hydraulic throw out bearing connected to a Tilton 7/8 master cylinder. http://i137.photobucket.com/albums/q...1/IMG_6437.jpg |
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
Great progress! You are really flying with this thing. Also, props to another Vegas member! :metal:
|
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
Quote:
|
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
Great build..that motor is looking sweet..
|
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
Quote:
Quote:
Quote:
|
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
Put these suckers back in today, This was the original cross member that came with the th350 / NP208 combo, it bolted to the SM465 / NP205 adapter with the same bushings. It moved forward on the frame roughly 2 inches.
http://i137.photobucket.com/albums/q...1/IMG_6450.jpg Mocked up and tacked the exhaust, I got a 10' stick of 2-1/2 OD from an exhaust shop up the street for 30 bucks, then a few thrush welded mufflers from Oreillys. For the mandrel bends I cut up an old F-body y-pipe, worked out well. Driver http://i137.photobucket.com/albums/q...1/IMG_6453.jpg Passenger http://i137.photobucket.com/albums/q...1/IMG_6451.jpg http://i137.photobucket.com/albums/q...1/IMG_6469.jpg http://i137.photobucket.com/albums/q...1/IMG_6462.jpg http://i137.photobucket.com/albums/q...1/IMG_6454.jpg |
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
Welded up and ready to go back in.
http://i137.photobucket.com/albums/q...1/IMG_6472.jpg http://i137.photobucket.com/albums/q...1/IMG_6483.jpg 02 bungs in http://i137.photobucket.com/albums/q...1/IMG_6484.jpg I want to just dump them and call it good, but I know better. So after she is on the road I'll probably finish the piping, I want them to come out behind the rear tires on the side if the truck. |
Re: 81 K5 "Arctic Blaze" H.O. 5.3 / SM465 swap
I'm confused....two bungs but on one side...and w/o a cat between them?
|
All times are GMT -4. The time now is 02:48 AM. |
Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
Copyright 1997-2022 67-72chevytrucks.com