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-   -   My '63 Restomod Build (https://67-72chevytrucks.com/vboard/showthread.php?t=803555)

0ldSoul 04-01-2020 10:55 AM

My '63 Restomod Build
 
Where to begin? Well, the saying third time's a charm. I've had 2 other 63s prior to this one. The first one was a short bed, big back window, custom deluxe cab with many options. Swapped a 350/700 in it and came as close as needing a drive shaft and wiring to make it a driver before life happened. Wife and I needed to move out of state and sold that one for way too cheap. :lol:

Few years went by, we had kids and you know how that goes. Couple years later we found a project 1963, super cheap. Cheap enough that we brought it home and tore it down the next day just to find out it had a bent frame. Parted that out, made some cash while holding on to a few good parts.

Few more years went by. It's now been at least 12 years since the first truck. Looking back, I yearned for that same configuration. Short bed, big back window, deluxe cab. Man, you know the saying.. don't know what you got until it's gone. :lol:

I was searching the web one day just to see what was out there. Really wasn't even thinking about buying yet since I was about to leave on orders. I wanted something that was a driver so we could actually enjoy it while doing things to it here and there.

Then I found what we've came to call Ol' Blue. I know, very original right?

It's not a short bed big back window, but it will get there.

Anyway, everyone likes pictures so here they are.

https://imagizer.imageshack.com/v2/1...921/IBeVcj.jpg
https://imagizer.imageshack.com/v2/1...923/uQOn6b.jpg

Got it plated and took my oldest to the car wash

https://imagizer.imageshack.com/v2/1...923/2AGcbK.jpg

0ldSoul 04-01-2020 10:58 AM

Re: My 1963 Build
 
Alright, the pictures are insanely large for some reason. Before I continue posting, I need to figure that out. Stand by for the rest.

0ldSoul 04-01-2020 11:17 AM

Re: My 1963 Build
 
Our relationship with Ol' Blue didn't start so hot. 283 is reliable and starts on command, but the 4 speed wouldn't shift correctly. One day it stopped shifting all together and I took the top cover off to take a peak. This is what we saw.

https://imagizer.imageshack.com/v2/1...924/i3D1IY.jpg

Not sure if you can tell, but the plastic shift interlock plate broke.

https://imagizer.imageshack.com/v2/1...924/MBhicK.jpg

Upon further tear down, I concluded it was beyond my ability and took it to a transmission shop.
Worst part about this, it happened the day before I left on orders. :devil:

0ldSoul 04-01-2020 02:57 PM

Re: My 1963 Build
 
While I was gone, the truck got fixed and it was back on the road, this time from what I understand the shift interlock plate was replaced with a metal piece and it should last a long time. Haven't had a problem since.
Here she is back on the road.

https://imagizer.imageshack.com/v2/1...922/A5XRxS.jpg

Shortly later we got orders to move to Washington state.

https://imagizer.imageshack.com/v2/1...922/taiJUu.jpg

Wife and I each drove a moving truck and towed our vehicles from Colorado.

https://imagizer.imageshack.com/v2/8...921/NO2OGa.jpg

0ldSoul 04-01-2020 03:02 PM

Re: My 1963 Build
 
Cleaned her up one day and took it to a car show in town.

https://imagizer.imageshack.com/v2/1...922/e5898M.jpg
https://imagizer.imageshack.com/v2/1...923/a8nn2v.jpg
https://imagizer.imageshack.com/v2/1...924/btb2uH.jpg

This is the last picture before winter

https://imagizer.imageshack.com/v2/1...921/QWGuqH.jpg

Since winter came around, she was parked in the garage and it was time for some winter upgrades

https://imagizer.imageshack.com/v2/1...924/50vTKd.jpg

0ldSoul 04-01-2020 03:04 PM

Re: My 1963 Build
 
Parts and tools began arriving

https://imagizer.imageshack.com/v2/1...923/mdl865.jpg
https://imagizer.imageshack.com/v2/1...924/UVYHGH.jpg

0ldSoul 04-01-2020 03:14 PM

Re: My 1963 Build
 
Long term goal is to have it on air suspension, convert it to a short bed, and big back window.

For now, we're going to replace the worn out drums for disc brakes, lower the truck 4.5/7 with drop spindles and 2" lowering springs up front, 5" springs and 2" drop blocks in the rear, new shocks with relocated brackets, ball joints, tie rod ends, idler arm, adding a sway bar, and then addressing the engine bay.

0ldSoul 04-02-2020 01:06 AM

Re: My 1963 Build
 
And so it began.. 10Mar20 marked day 1

https://imagizer.imageshack.com/v2/1...921/uU4IiX.jpg
https://imagizer.imageshack.com/v2/1...924/c8psEi.jpg
https://imagizer.imageshack.com/v2/1...921/GVykFv.jpg

Well, that escalated quickly :eek:

0ldSoul 04-02-2020 01:11 AM

Re: My 1963 Build
 
Didn't take long before the first bolt decided to give me trouble :lol: :banghead:

https://imagizer.imageshack.com/v2/1...922/g319m9.jpg

That guy right there. The bolt head sheared off from underneath and all that was left was the threaded part through the trailing arm.

:devil::devil::devil:

0ldSoul 04-02-2020 01:31 AM

Re: My 1963 Build
 
I tried penetrating oil, torch, welded a nut to the thread on top to turn that with a wrench, chisel, air hammer.... not even going to admit how many days were spent getting it out.. lost many battles but I did win the war. It finally came out :lol:
..... with the air hammer. alot of it. lol

0ldSoul 04-02-2020 01:35 AM

Re: My 1963 Build
 
Speaking of welding, this finally gave me the last push I needed to bite the bullet and invest in a quality welder so I can pickup where I left off back in high school. 13+ years ago when I took metal shop class, I got pretty good at welding in various forms but foolishly didn't pursue it, even as a hobby..
Glad I bought this Miller, it's been fun so far and I know it will be invaluable for many future projects
https://imagizer.imageshack.com/v2/1...921/9cfj3F.jpg
https://imagizer.imageshack.com/v2/1...922/1BHZVh.jpg

88Stanger 04-02-2020 08:42 AM

Re: My 1963 Build
 
Welcome!
Just a note, that background looks very very very familiar. Anyways, nice ride there sir. Not sure of your knowledge of this site or your mechanical skills, but if you have questions, make sure and ask here, lots and lots of great help!!

0ldSoul 04-02-2020 11:28 AM

Re: My 1963 Build
 
Quote:

Originally Posted by 88Stanger (Post 8707136)
Welcome!
Just a note, that background looks very very very familiar. Anyways, nice ride there sir. Not sure of your knowledge of this site or your mechanical skills, but if you have questions, make sure and ask here, lots and lots of great help!!

Thanks, appreciate it. I'll send you a message soon when the truck is back on all 4 wheels and the pandemic settles down. Your 66 is coming along very nicely!

0ldSoul 04-02-2020 11:29 AM

Re: My 1963 Build
 
Point of no return
https://imagizer.imageshack.com/v2/1...923/pwxCBd.jpg
https://imagizer.imageshack.com/v2/1...923/SmFLah.jpg
https://imagizer.imageshack.com/v2/1...923/u6sQtO.jpg
https://imagizer.imageshack.com/v2/1...924/7ElfOx.jpg
https://imagizer.imageshack.com/v2/1...924/rGEtKt.jpg
https://imagizer.imageshack.com/v2/1...922/4fn1Hx.jpg

0ldSoul 04-02-2020 11:32 AM

Re: My 1963 Build
 
Finished up the rear

Before
http://imagizer.imageshack.us/v2/102...924/EUPUs3.jpg

After
http://imagizer.imageshack.us/v2/102...921/UpV3rR.jpg
http://imagizer.imageshack.us/v2/102...924/sLBdhY.jpg
http://imagizer.imageshack.us/v2/102...923/stmyNR.jpg

0ldSoul 04-02-2020 11:37 AM

Re: My 1963 Build
 
And then about two weeks ago, not sure why I waited so long, I finally got myself into a Silverado :metal:
Absolutely love it!! :chevy:
http://imagizer.imageshack.us/v2/102...923/z0uRq7.jpg

0ldSoul 04-02-2020 01:09 PM

Re: My 1963 Build
 
Now onto the front :metal:
http://imagizer.imageshack.us/v2/102...921/eopwOy.jpg
http://imagizer.imageshack.us/v2/102...922/FonpI5.jpg
http://imagizer.imageshack.us/v2/102...921/OkdmWk.jpg
http://imagizer.imageshack.us/v2/102...922/ISIHsM.jpg

0ldSoul 04-02-2020 01:12 PM

Re: My 1963 Build
 
Cleaned up the control arms
http://imagizer.imageshack.us/v2/102...922/bjZrxy.jpg
http://imagizer.imageshack.us/v2/102...923/GDQTCo.jpg
http://imagizer.imageshack.us/v2/102...923/qSlpCQ.jpg
https://imagizer.imageshack.com/v2/1...924/LYdYmf.jpg

Android04 04-02-2020 01:18 PM

Re: My 1963 Build
 
Very nice looking truck.

0ldSoul 04-02-2020 01:19 PM

Re: My 1963 Build
 
Prepping the drop spindles for paint. I used VHT Caliper paint to resist corrosion and chemicals such as brake fluid/cleaner.
Neat trick I found watching youtube, if you tap the edges with a hammer, it masks a hole perfectly.
http://imagizer.imageshack.us/v2/102...923/2CDll5.jpg
http://imagizer.imageshack.us/v2/102...924/UethRg.jpg
https://imagizer.imageshack.com/v2/1...924/J42mSm.jpg
http://imagizer.imageshack.us/v2/102...922/xRBDbY.jpg

The caliper paint stated it needed a baking process for curing to give it that protective state. Fortunately, Walmart had an extra large countertop oven.
https://imagizer.imageshack.com/v2/1...924/0pOjCA.jpg
http://imagizer.imageshack.us/v2/102...923/nQ6tmN.jpg

0ldSoul 04-02-2020 01:23 PM

Re: My 1963 Build
 
Then I got busy cleaning up the front end, didn't take many pictures of the grinding and cleaning but here is one of my wife helping out on the passenger side while I was taking care of the driver side! :metal: I'm a lucky man!!
http://imagizer.imageshack.us/v2/102...922/fhQajF.jpg

Speaking of :lol:
https://imagizer.imageshack.com/v2/1...922/4V7DZV.jpg

0ldSoul 04-02-2020 01:26 PM

Re: My 1963 Build
 
Starting to put things together
http://imagizer.imageshack.us/v2/102...922/h7Ml9t.jpg
http://imagizer.imageshack.us/v2/102...924/gZuFzU.jpg

0ldSoul 04-02-2020 01:27 PM

Re: My 1963 Build
 
Here are some of the latest updates
https://imagizer.imageshack.com/v2/1...924/FOLvtc.jpg
https://imagizer.imageshack.com/v2/1...922/jbbUvY.jpg
http://imagizer.imageshack.us/v2/102...922/OvXxnL.jpg
https://imagizer.imageshack.com/v2/1...923/C0yzeV.jpg
http://imagizer.imageshack.us/v2/102...922/YnT8sJ.jpg
http://imagizer.imageshack.us/v2/102...923/16YVWF.jpg

0ldSoul 04-04-2020 11:42 PM

Re: My 1963 Build
 
Finally got the front end buttoned up and took it to the alignment shop to get her straightened out - pun intended ;)
https://imagizer.imageshack.com/v2/1...924/vSAfh3.jpg
https://imagizer.imageshack.com/v2/1...921/PQHh90.jpg

But first, car wash :chevy:
https://imagizer.imageshack.com/v2/1...921/hP8S9C.jpg
https://imagizer.imageshack.com/v2/1...922/RWM6cN.jpg
https://imagizer.imageshack.com/v2/1...921/93ItDm.jpg

lownslw64 04-05-2020 01:56 PM

Re: My 1963 Build
 
Looks Good! Very clean work. Your doing a lot of good upgrades to your rig to make driving it nicer. Nice truck to start with also

0ldSoul 04-05-2020 02:22 PM

Re: My 1963 Build
 
Quote:

Originally Posted by Android04 (Post 8707289)
Very nice looking truck.

Thank you, love the patina on your truck!

Quote:

Originally Posted by lownslw64 (Post 8709579)
Looks Good! Very clean work. Your doing a lot of good upgrades to your rig to make driving it nicer. Nice truck to start with also

Appreciate it. That was the goal, to make it drive safer and nicer. There's a small oil leak that I'm going to chase down in the engine bay, and I got a few new gaskets on hand but besides that, she's a solid driver.

0ldSoul 04-05-2020 02:28 PM

Re: My 1963 Build
 
So while working on the rear, I noticed the PO had botched up the tail light wiring harness. Yesterday after finally putting wires back together, my tail lights stay on even after the truck is turned off.

Turn signals flash on the correct sides but the tail lights don't get brighter when I brake and they stay on. :crazy:

I've read countless threads where people state check your grounds, so I'll do that.. but I don't think it could be a ground since they actually work, just not correctly? I think the wires might be connected wrong.

To make matters worse, it doesn't appear to be the original wiring harness because the 3 wires running back are not yellow green and brown. They're purple white and black. Fun.

Anyway, any guidance would be appreciated but that's what I'm going to take a look at today.

0ldSoul 04-06-2020 10:43 AM

Re: My 1963 Build
 
Alright, after analyzing the scope of how bad the rear harness was.. and not wanting an electrical hazard while cruising with the family.... we decided to order 2 new harnesses and a set of grounding straps. The first harness is the one that runs from the front of the firewall down to the inside of the frame and to the rear, as well as the harness which then connects to the tail lights and license plate light.

The previous owner cut and spliced back together the current harness countless times.. sometimes with butt connectors, other times with bare wiring wrapped around each other and covered with electrical tape :crazy:

Waiting on parts..

0ldSoul 04-09-2020 09:58 PM

Re: My 1963 Build
 
Pulled it out of the garage to tighten the bolts that secure the bed to the frame and couldn't resist taking it out for a short cruise around base
https://imagizer.imageshack.com/v2/1...921/7x20vi.jpg
https://imagizer.imageshack.com/v2/1...921/GddCyk.jpg
https://imagizer.imageshack.com/v2/1...923/GUObtG.jpg
https://imagizer.imageshack.com/v2/1...921/X2Cdqn.jpg
Also, just noticed I need to clean those white walls.. they're filthy! haha

made2drag 04-10-2020 09:26 AM

Re: My 1963 Build
 
Nice work!

SkinnyG 04-10-2020 09:54 AM

Re: My 1963 Build
 
Is that really over 11" lower in the back?

0ldSoul 04-10-2020 11:30 AM

Re: My 1963 Build
 
Quote:

Originally Posted by made2drag (Post 8713301)
Nice work!

Thank you, it took a while but well worth it.

Quote:

Originally Posted by SkinnyG (Post 8713324)
Is that really over 11" lower in the back?

I was baffled by that too, not sure how the rear isn't lower than the front but the components that went in were for a 4.5/7 drop? Unfortunately I didn't get before and after numbers for the front, I just got to work. The rear was lowered and the front wasn't; it looked goofy so I knew I had to get going.

The rear has 5" CPP springs, 2" drop blocks, relocated shock brackets, CPP shocks, CPP adjustable panhard bar, and it's c-notched.

Front has CPP 2.5" modular drop spindles, 2" CPP springs, CPP shocks, new upper and lower ball joints, new inner and outer tie rod ends, new idler arm, 70s lower control arm u-bolts for added strength, and CPP disc brakes.

SkinnyG 04-10-2020 02:28 PM

Re: My 1963 Build
 
Cool.

I have 5" CPP springs for mine, and 2" blocks (as well as 3", if that's not enough).

11" would be sweet!

0ldSoul 04-11-2020 12:40 PM

Re: My 1963 Build
 
Quote:

Originally Posted by SkinnyG (Post 8713515)
Cool.

I have 5" CPP springs for mine, and 2" blocks (as well as 3", if that's not enough).

11" would be sweet!

SkinnyG, I've spent a large portion of this morning following along your build and appreciating the extra steps you've taken to build it right. I got a question about your crossmember being pancaked.

It seems as though the control arms are what's hindering the frame from sitting on the ground. How far off the ground is the frame? Do you think it would be on the ground if you had aftermarket tubular control arms paired with your 2" pancaked crossmember? Or is an aftermarket front crossmember required?

SkinnyG 04-11-2020 01:57 PM

Re: My 1963 Build
 
If I had the earlier style (63-72) control arms, it -probably- would sit on the ground.

If I went to tubular control arms, I can make it sit on the ground.

I have decided, that at this point, having the crossmember physically sitting on the ground is not that big a deal for me to warrant acquiring another set of control arms of whatever type.

Because I am not willing to raise the bed floor more than 4", the frame rails themselves (and rocker panels) will -never- sit on the ground, so the extra effort/money is not worth it. I can spend that elsewhere.

As it is, it should be a reasonable level of "cool enough."

0ldSoul 04-11-2020 02:18 PM

Re: My 1963 Build
 
Quote:

Originally Posted by SkinnyG (Post 8714209)
If I had the earlier style (63-72) control arms, it -probably- would sit on the ground.

If I went to tubular control arms, I can make it sit on the ground.

I have decided, that at this point, having the crossmember physically sitting on the ground is not that big a deal for me to warrant acquiring another set of control arms of whatever type.

Because I am not willing to raise the bed floor more than 4", the frame rails themselves (and rocker panels) will -never- sit on the ground, so the extra effort/money is not worth it. I can spend that elsewhere.

As it is, it should be a reasonable level of "cool enough."

Right on, thanks for clearing that up. There's no doubt, it's cool as hell already! I've only digested up to part 4 of your build but I'll catch up and keep following along. :cool:

0ldSoul 04-11-2020 02:21 PM

Re: My 1963 Build
 
double post

0ldSoul 04-11-2020 09:18 PM

Re: My 1963 Build
 
Practicing social distancing
https://imagizer.imageshack.com/v2/8...922/FtyMWA.jpg

Palf70Step 04-12-2020 04:16 PM

Re: My '63 Restomod Build
 
Renamed you thread for ya. Nice truck!

0ldSoul 04-17-2020 10:40 PM

Re: My '63 Restomod Build
 
Quote:

Originally Posted by Palf70Step (Post 8715112)
Renamed you thread for ya. Nice truck!

Thank you


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