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gtcox 03-12-2012 09:43 PM

Backwoods '66
 
Hey everyone! I've been reading your threads for quite some time and really liked what I see so I have decided it's time that I join in.

Last July (2011) I got the itch to get my first old truck to work on because I wanted something that I could work on/fix up myself. After a few weeks of watching Craigslist I found a 1966 C10 stepside with small rear window, a 327 SBC and powerglide. Looking back on it I probably paid a little too much now that I've been working on it for a few months. Let me restate that. I KNOW I paid too much, I guess that's just a painful part of the learning process, this being my first truck build.

Forgive the poor quality--it's a cell phone picture.
http://i231.photobucket.com/albums/e...0706011821.jpg

Since I have several months to catch everyone up on, I'll be posting short threads with photos over the next few weeks so you can laugh at me and groan along with me as I show you this lovely project I've taken on.

A preview of what's to come...

Reasons to hate the previous owner.

5gal "custom" gas tank.

"That doesn't look like a 327..."

"2 bolts will hold that on, right?"

"Just hook a chain to it!"

Brakes are overrated anyway.

BLACK CRUD EVERYWHERE


Hope you enjoy!

chevy_man5 03-12-2012 09:56 PM

Re: Backwoods '66
 
Holy huge picture!!!

Welcome to the site from Idaho!

:welcome2:

gtcox 03-12-2012 09:57 PM

Re: Backwoods '66
 
Let's start with the reasons to hate the previous owners.

Ok, so there's really only one big one. They gouged holes on the upper rear interior of the cab for 6x9 speakers. The speakers were hooked to a newer stereo head. No audio worked. The radio has since been moved to my father's F**d to replace his busted cd player.

Look in the very top corner and you can see one of the holes. The bench seat is something I got from a late 80's early 90's 1500 out of a junkyard. There were mid 90's bucket seats in when I bought the truck.
http://i231.photobucket.com/albums/e.../366088769.jpg

In that picture you can also see my "custom" gas tank sitting in on the passenger side floorboard. The original tank was all rusted to hell, so when I purchased the truck, the owner had a 2 gal can with a fuel line running into it. I upgraded to a larger can for the ride home. It was a designated non-smoking drive for obvious reasons. I've since bought a replacement in-cab tank.

gtcox 03-12-2012 09:59 PM

Re: Backwoods '66
 
Thanks, Jason!

And yes, I'm going to have to work on resizing a lot of my pictures. Unless some of you enjoy reading this thread from across the room.

gtcox 03-12-2012 10:11 PM

Re: Backwoods '66
 
So after the gas tank and seat were put in I started driving the truck to work occasionally. This was quite the experience given it was my first carb engine, my first manual steering vehicle...and other reasons you'll find out later.

Two things happened when I took the truck to work:

A coworker offered me $3000 or a trade for his 1963 5.0L F**d pickup. I immediately turned that offer down despite the price being quite a bit higher than what I paid. I wanted to work on my truck, what can I say.

A different coworker who has rebuilt--what he says--hundreds of Chevy engines, looked under the hood and immediately says, "that doesn't look like a 327..."

http://i231.photobucket.com/albums/e...g?t=1331604207

And being a newbie to the whole thing, I'd taken the seller's word and not checked numbers. And, in the guy's defense, I think he was lied to by the guy he bought it off of.

So I went home, scraped paint and gunk off and found the numbers. He was right, it wasn't a 327. The block was an early 80's 305 with 601 heads. :(

The good news, however, was that while I ran the numbers on the block, I also ran the numbers on the brand new carb which turned out to be a 750cfm Q-jet. So that'w as something, I guess.

http://i231.photobucket.com/albums/e...g?t=1331604648

gtcox 03-12-2012 10:20 PM

Re: Backwoods '66
 
Next up, late 2011 and early 2012, I made my mind up. I went from the idea that I was only going to do small mods/fixes here and there to doing a frame-off restoration. Because, well, because I could.

So the doghouse came off.
http://i231.photobucket.com/albums/e...g?t=1331605023

You can see a little bit of the original sky-blue paint in this one under where the front fender used to be:
http://i231.photobucket.com/albums/e...g?t=1331605073

The 2001 Audi A4 Quattro in the background is also mine. The truck is my reason to stop putting money into the car, which I also have trouble doing anything to myself since it's got wires and...stuff...that I rather not mess with.

gtcox 03-12-2012 10:33 PM

Re: Backwoods '66
 
"Just hook a chain to it!"

Caution, this may be painful for everyone.

After getting the doghouse and doors off, I took the bottom of the bed off. The original bottom and rails were long gone and had been replaced by some sort of sheet metal sandwich composite thing. I think that's the technical term. Underneath was a lovely surprise...

http://i231.photobucket.com/albums/e...g?t=1331605468

...I just don't know what I'm going to do about that yet. I think the story behind that bent rear rail went like this.

Redneck had something heavy to pull and hooked a chain to the front bar under the radiator support where that hole in the center is...that bend and snapped.

They then hooked whatever it was to the rear bumper. And the bumper ripped off. THEN they hooked it to that rail you see bent there...which pulled it off one rivet on the top left there and bent it some.

There's a special place in hell for people like that, right?

http://i231.photobucket.com/albums/e...g?t=1331605763

That's with the bed unbolted and pulled back slightly. The bed itself only had the rear left and front right bolts in it. 2 bolts, one bed. Might be one of the reasons my truck rattled so bad.

The front one isn't bent/twisted that badly. But still bad. I think if it's heated with a torch it can be bent back? And then fabbed. The rear one I think it would just be better to make a new one, right? What sucks is that due to a welding accident/death in the family, doing any welding myself is a big no-no just to keep everyone happy, so I'm going to have to find someone to do that and all the cab patching for a decent price.

gtcox 03-12-2012 10:40 PM

Re: Backwoods '66
 
"Brakes are overrated anyway..."

This is pretty self explanatory/yet another surprise.

http://i231.photobucket.com/albums/e...g?t=1331606359

...all I did was take the wheel off and the brake cover which pulled off effortlessly.

Guess that explains the pull while stopping my truck when I drove it. Only one brake was like this.

gtcox 03-12-2012 10:51 PM

Re: Backwoods '66
 
Next I attempted to remove the fenders. Like that was going to be easy...

http://i231.photobucket.com/albums/e...g?t=1331606787

So I made a new best friend...
http://i231.photobucket.com/albums/e...g?t=1331606868

Fact: My head and one shoulder can fit inside a stepside rear fender. That's fun with sparks and fumes, but this was the end result.
http://i231.photobucket.com/albums/e...g?t=1331606959

I don't know if anyone's noticed that stainless bed rails yet. Everyone who has seen my truck in person seems to really like them, but they're covering up a bunch of rust and I don't like how they're slid on over the old ones and then screwed on. Has anyone removed these before? Without destroying them? I want to deal with the rust under them and put them back on. They're on there really snug. I managed to slide one off about 18in using a mallet but that was all.

gtcox 03-12-2012 11:00 PM

Re: Backwoods '66
 
And then the bed came off...

http://i231.photobucket.com/albums/e...g?t=1331607519

It's currently flipped up on end in the garage with the doors inside all strapped to the ceiling beam. Creative use of space. Notice the enlarged holes in the back of the frame rails where holes were drilled for the replacement bumper.

gtcox 03-12-2012 11:14 PM

Re: Backwoods '66
 
Then I finally mustered up the courage to tear into the 305...Brace yourselves for black gunk.

http://i231.photobucket.com/albums/e...g?t=1331607796

This will certainly be reused. Q-jet 750cfm.
http://i231.photobucket.com/albums/e...g?t=1331607879

Can you see the crud in the middle? There was close to 1lb of it, I kid you not.
http://i231.photobucket.com/albums/e...g?t=1331607966

This is stock and I don't plan on reusing it [P#14057055]. Hoping to replace it with a Edlebrock Performer RPM down the road.
http://i231.photobucket.com/albums/e...g?t=1331608033

The 601 heads. 1.74 intake 1.5 exhaust. Probably a combined 1/2lbs of gunk caked on the underside of these.
http://i231.photobucket.com/albums/e...g?t=1331608157

After some of the crud was removed from the valley. From what I can tell those are the original dished piston heads.
http://i231.photobucket.com/albums/e...g?t=1331608287

Not sure if I want to reuse these or not.
http://i231.photobucket.com/albums/e...g?t=1331608380

gtcox 03-12-2012 11:16 PM

Re: Backwoods '66
 
Then I finally mustered up the courage to tear into the 305...Brace yourselves for black gunk.

http://i231.photobucket.com/albums/e...g?t=1331607796

This will certainly be reused. Q-jet 750cfm.
http://i231.photobucket.com/albums/e...g?t=1331607879

Can you see the crud in the middle? There was close to 1lb of it, I kid you not.
http://i231.photobucket.com/albums/e...g?t=1331607966

This is stock and I don't plan on reusing it [P#14057055]. Hoping to replace it with a Edlebrock Performer RPM down the road.
http://i231.photobucket.com/albums/e...g?t=1331608033

The 601 heads. 1.74 intake 1.5 exhaust. Probably a combined 1/2lbs of gunk caked on the underside of these.
http://i231.photobucket.com/albums/e...g?t=1331608157

After some of the crud was removed from the valley. From what I can tell those are the original dished piston heads.
http://i231.photobucket.com/albums/e...g?t=1331608287

Not sure if I want to reuse these or not.
http://i231.photobucket.com/albums/e...g?t=1331608380

A couple of these took quite a bit of convincing to take out.
http://i231.photobucket.com/albums/e...g?t=1331608517

gtcox 03-12-2012 11:27 PM

Re: Backwoods '66
 
In that last bit I mentioned reusing or not reusing stuff.

Right now I'm up in the air as to whether or not I want to hot tank and reuse the 305 block & heads with new piston heads, cam, and intake, or if I want to find another block that's easily capable of more horsepower and just give the gas station my bank account number every time I fill up.

I like the idea of keeping the 305 and trying to turn around 325-345hp out of it, which I know is doable from many things I've read. I'm pretty sure that no matter what, I'm going to end up putting a 700r4 tranny in. So with the 305 and overdrive the truck will be a pretty nice cruiser with a slight bit of performance.

And then I start entertaining the idea of putting a 454 in and blowing the doors off of all the yayhoos around here in their brand new "sports cars."

Don't say "it'd be cheaper to get a 350." I do not want a 350 even if my only reason is to be different.

Later on I'll post more about my build thoughts and options for the 305.

It really all just comes down to cost. If I can get a larger engine that's clean, and maybe only needs a cam, intake, and headers, then I'll probably bolt it on in. If not, I'll go with my efficient and cruise-worthy 305 and only pick on ricers and v6 mustangs. And make a lot of noise driving through town.

Oh, and in Indiana...there are no emission laws. :metal:

losthope 03-13-2012 01:59 AM

Re: Backwoods '66
 
It would be cheaper to put a 350 in it.......:smoke:

I only said that because you said not to! Some pretty sketchy stuff you had going on there! Good thing your going to redo the truck, All in all it looks like a decent truck. As far as the bent frame brace in the rear i would just take it out and try and heat and pound it straight or just make a new one..i know you said you just got a new gas tank but if you plan on a rear gas tank at all you most likely would have to remove that brace and reinstall it further back...looks like you dove in head first make sure you take plenty of pictures we enjoy them, and you might need to look back someday and see how some parts went together!:metal:

LostMy65 03-13-2012 03:31 AM

Re: Backwoods '66
 
Welcome!

What a perfect topic for a thread!
:D
Quote:

Originally Posted by gtcox (Post 5248143)
Let's start with the reasons to hate the previous owners.

Ok, so there's really only one big one. They gouged holes on the upper rear interior of the cab for 6x9 speakers. The speakers were hooked to a newer stereo head. No audio worked. The radio has since been moved to my father's F**d to replace his busted cd player.

Look in the very top corner and you can see one of the holes. The bench seat is something I got from a late 80's early 90's 1500 out of a junkyard. There were mid 90's bucket seats in when I bought the truck.
http://i231.photobucket.com/albums/e.../366088769.jpg

In that picture you can also see my "custom" gas tank sitting in on the passenger side floorboard. The original tank was all rusted to hell, so when I purchased the truck, the owner had a 2 gal can with a fuel line running into it. I upgraded to a larger can for the ride home. It was a designated non-smoking drive for obvious reasons. I've since bought a replacement in-cab tank.


gtcox 03-13-2012 07:40 PM

Re: Backwoods '66
 
Quote:

Originally Posted by losthope (Post 5248681)
It would be cheaper to put a 350 in it.......:smoke:

I only said that because you said not to! Some pretty sketchy stuff you had going on there! Good thing your going to redo the truck, All in all it looks like a decent truck. As far as the bent frame brace in the rear i would just take it out and try and heat and pound it straight or just make a new one..i know you said you just got a new gas tank but if you plan on a rear gas tank at all you most likely would have to remove that brace and reinstall it further back...looks like you dove in head first make sure you take plenty of pictures we enjoy them, and you might need to look back someday and see how some parts went together!:metal:

I knew someone would. I would probably put one in if I could get it dirt cheap and it made around 400+ hp. Who could turn something like that down?

I thought the heating/bending would be a good option in the front at least. As for the gas tank and rear relocation, I think I want to stick with the in-cab despite the fact that a tank relocation would make room for some nice speakers and all. But I like the fill location in the side of the cab too much. Don't know why, just do.

McMurphy 03-13-2012 10:56 PM

Re: Backwoods '66
 
Quote:

Originally Posted by gtcox (Post 5249867)
I knew someone would. I would probably put one in if I could get it dirt cheap and it made around 400+ hp. Who could turn something like that down?

I thought the heating/bending would be a good option in the front at least. As for the gas tank and rear relocation, I think I want to stick with the in-cab despite the fact that a tank relocation would make room for some nice speakers and all. But I like the fill location in the side of the cab too much. Don't know why, just do.

Wow .... I gotta laugh mostly at your own good humor, but you sound a lot like me when I was a tad younger, with a few tools a lot of energy, and some cool ideas!!
The chevy 305 is a fine motor, pretty dependable if you take care of it (like anything) but the HP to engine weight ratio is just not there.

I am going to put my "66 Tempest on a dyno this summer while I am home and with the Sprint built OHC6 230 in front of a BOP turbo 350 tranny, I am looking to get at least 215 horse. But that is with 1/3 less engine weight than a small block V8 (ok maybe a tad off on the weight difference by a pound or two)
Though on mine I am not looking scream off the line, I am going more for the wow factor at the end of the line when I pop the hood and people see an uncommon IL6 under there ;)

You do have some work cut out for you, too bad for the welding taboo in your family. That is going to cost you!!

While you have it apart you may want to look at the rear mounted and larger fuel cell, especially with a V8 under the hood !!

Really cool thread so far, please keep us in pics, you got a fun read going on here!

gtcox 03-14-2012 08:38 PM

Re: Backwoods '66
 
Quote:

Originally Posted by McMurphy (Post 5250418)
Wow .... I gotta laugh mostly at your own good humor, but you sound a lot like me when I was a tad younger, with a few tools a lot of energy, and some cool ideas!!
The chevy 305 is a fine motor, pretty dependable if you take care of it (like anything) but the HP to engine weight ratio is just not there.

I am going to put my "66 Tempest on a dyno this summer while I am home and with the Sprint built OHC6 230 in front of a BOP turbo 350 tranny, I am looking to get at least 215 horse. But that is with 1/3 less engine weight than a small block V8 (ok maybe a tad off on the weight difference by a pound or two)
Though on mine I am not looking scream off the line, I am going more for the wow factor at the end of the line when I pop the hood and people see an uncommon IL6 under there ;)

You do have some work cut out for you, too bad for the welding taboo in your family. That is going to cost you!!

While you have it apart you may want to look at the rear mounted and larger fuel cell, especially with a V8 under the hood !!

Really cool thread so far, please keep us in pics, you got a fun read going on here!

Glad you're enjoying!

It's funny you mention the I6. The first C10 I fell in love with was a '63 3/4 ton (I think) fleetside at a camp in Southern Illinois where I worked back around 2006. It was a great truck and my boss was going to sell it to me for $500 since it was just sitting but the higher powers decided that was too cheap and being just out of high school, I couldn't afford anything more.

http://i231.photobucket.com/albums/e...g?t=1331771876

gtcox 03-14-2012 09:08 PM

Re: Backwoods '66
 
So, after pulling everything I could off the engine for the most part, I decided it was time for new toys this past weekend.

http://i231.photobucket.com/albums/e...g?t=1331772057

In that picture you can kind of see how I have my bed and doors suspended off to the left there.

Then it was time to put them to use. Broke out the 305 and powerglide all at once...and made a mess in the process. But what's heart surgery without a little blood?
http://i231.photobucket.com/albums/e...g?t=1331772152

http://i231.photobucket.com/albums/e...g?t=1331772232

http://i231.photobucket.com/albums/e...g?t=1331772267

Again, notice the ungodly speaker hole in the back driver's side of the cab? :waah:

I think I'm going to hold on to the tranny until I get a new one (just in case). Fun fact: you can fit small pallets from work in the back seat of an Audi A4. That starter was recently rebuilt, unsure of the condition of the torque converter; it was blue and missing some paint, how's that for technical?
http://i231.photobucket.com/albums/e...g?t=1331772339

Then got the 305 on the stand with creative use of those little things that go under the nut on the rocker arm as spacers. Hey, my bolts were just a little too long and it saved me from a trip to the hardware store! No, I don't plan on reusing them in the engine. I'm sure someone will tell me what the actual name for those things are, I'm just having a brain fart right now.
http://i231.photobucket.com/albums/e...g?t=1331772487

The bottom end looked alright from what I could tell. The PO in all his infinite wisdom only had the oil pan nuts on finger tight?
http://i231.photobucket.com/albums/e...g?t=1331772672

Got the cam out. The lifters were a pain in the ass (not reusing them either)! I tried pulling them out with channel locks and it took forever because they'd just get stuck and refuse to move. So I ended up pulling them up and letting them lodge which was enough clearance to get the cam out and after it was out I just knocked them into the engine with a screw driver and rubber mallet and let them fall out the bottom. To me this seemed rather barbaric, but I was getting frustrated. I hope I'm not making everyone cringe.
http://i231.photobucket.com/albums/e...g?t=1331772764

http://i231.photobucket.com/albums/e...g?t=1331772981

From what I can tell, the cam is stock or an OEM replacement. There are no numbers or colors on the end, only GM 29 0652 stamped between some of the lobes. I will not be reusing this either, planning on putting something a little meaner sounding in. 268H from Comp Cams?

Took these out of the heads the following day. Didn't notice any cracks or chips in them, but they're awfully gunked up. If I keep the heads are these something that I should clean and reuse or just toss for new ones? Getting new springs no matter what.
http://i231.photobucket.com/albums/e...g?t=1331773126

And now you're almost caught up on the build! Just in time for it to slow down because of lack of funds :\

If there's anyone interested in stuff like the stock intake manifold, cam, ext. to beef up those 350's of yours let me know and I'll see about shipping ;) I am actually looking to get rid of the 16in Enkei rims though and eventually going with something a little more...classic. Don't know if I want to keep the 6 lug patter or go to five, guess I need to figure that out before I get the disc brake conversion kit. Was thinking something like these:
http://pptac.http.internapcdn.net/pp...cts2/13078.jpg

McMurphy 03-14-2012 09:29 PM

Re: Backwoods '66
 
Quote:

Originally Posted by gtcox (Post 5252196)
So, after pulling everything I could off the engine for the most part, I decided it was time for new toys this past weekend.

Man you are going to love that load leveler, especially if you do an engine/tranny install without the whole front end tear down.
I only took the hood off my "66 Tempest to do my engine/transmission swap and the leveler made it a sweet deal!

I just wish I had oiled or greased the threads of the leveler first, and at that time if I had the power tools that I do now, I would have mounted it "backwards" and just put the air wrench to it instead of all that cranking.

You seem to know your way around the engine.
Far far better than I do!!

keep us posted man, I like this. :metal:

gtcox 03-14-2012 09:36 PM

Re: Backwoods '66
 
Quote:

Originally Posted by McMurphy (Post 5252243)
Man you are going to love that load leveler, especially if you do an engine/tranny install without the whole front end tear down.
I only took the hood off my "66 Tempest to do my engine/transmission swap and the leveler made it a sweet deal!

I just wish I had oiled or greased the threads of the leveler first, and at that time if I had the power tools that I do now, I would have mounted it "backwards" and just put the air wrench to it instead of all that cranking.

You seem to know your way around the engine.
Far far better than I do!!

keep us posted man, I like this. :metal:

I realized the same thing about the oil on the leveler! It was a pain in the ass to crank...and the handle knob was a cheap screw on thing that kept falling off. Oh well.

Most of what I know about this engine stuff is just from hours of reading things online over the winter. When it comes to rebuilding I'm probably going to have a family friend who does vette stuff as a hobby come over and help. This is the same guy who put NOS on a v6 motorcycle and caught the brake lines on a vette on fire because his headers got too hot...I think he was pushing well over 100mph when he did that though.

I also have a great-uncle who used to rebuild but I hardly talk to him. Last I knew he'd just dropped 60k into building a chromed/velveted '34 F**d coupe. Wouldn't mind having that sort of cash flow for my project!

gtcox 03-15-2012 08:02 PM

Re: Backwoods '66
 
Shortly after the engine/tranny removal there was an impromptu cab removal which would have been rather comical to watch if I weren't the one doing it. So here's what happened...I have a gravel driveway that is everything but level and the ground was somewhat soft to boot, so using the engine hoist to take the bed off wasn't going to work out. Ok, so we'll just use manpower! Easier said than done. Also, the front passenger side cab mount bolt spun...and spun...and spun. Ok, easy fix, right? Just use two wrenches and torque it off since 3/4 of the metal was rusted off. Problem with that. PO, genius that he was, patched the floor over top of the bolt head. Ok so we'll just guess where the bolt is and cut a hole to get to the head with the fraction of my last cutting disc I have left. That was easy enough. I think the strongest metal Chevy used on that truck was in the bolt, because, despite the decimated mess that used to be a bolt, it wouldn't snap. And wouldn't you just know it, I was all out of PB Blaster. I had also decided to do this Sunday evening after the local hardware was closed and the next nearest one was 20 miles away. So, after summoning all the power testosterone could provide and letting out a few He-Man and Thundercat roars, the bolt eventually came off and we were able to tip the cab off the frame onto some 8x8's holding a pallet. I didn't get any pictures of this silly process, but here's the final result.
http://i231.photobucket.com/albums/e...g?t=1331854870

So now I have a Flintstones convertible truck in my garage.
http://i231.photobucket.com/albums/e...g?t=1331855644

I'm really hoping to find someone no farther away from Indianapolis (45min) who can get all the patch welding done by the time that I'm done with the suspension and brakes in late Fall so it can be back on the frame and covered up for winter since I've regrettably agreed to have my side of the garage open for other vehicles...that are derivable. So we'll see. I need to start stripping more paint off the body parts to see if there are any other covered up rust spots, I've already found some on one of the fenders. Can we find a cure for regrowing rust after we're done finding a cure for cancer?

gtcox 03-15-2012 08:19 PM

Re: Backwoods '66
 
Here's what I'm thinking about doing with my engine after the block and heads are hot tanked and magnafluxed. Let me know if you think this is a decent set up for a 305. I want to mostly do highway cruising, no really crazy performance stuff.

Q-jet 750cfm carb
Edlebrock Performer RPM intake for Q-jet
Comp Cams 268H kit with springs and timing gears
Maybe Silv-O-Lite Pistons with .100dome #144 (not sure if this will work with valve clearence)
New HEI distributor.
Stock ramhorn exhaust manifolds.

All hooked up to a 700R4 transmission (because I want an OD gear) and the existing 3.71 gears in the rear.

This is just a collection of stuff I've seen in other 305 builds that I've been kicking around. Like I said, if I get an unbeatable price on a larger engine like a 454 I'd love to go with something with lots of horsepower. But right now, this seems more realistic. My aunt has a 1500 she uses on her farm with a 454 in it. A mid 90's truck I think. She mentioned something about letting me have the engine out of it if they can't sell the truck. I wouldn't be opposed to grabbing an engine out of a Pick a Part if it weren't for the fact that you really have no idea what you're getting when you pull something from there. So many options! Why can't there be a perfect great gas mileage and 500hp combo! I really wouldn't mind running a BBC that got 30mpg :D

gtcox 03-24-2012 07:36 PM

Re: Backwoods '66
 
I'd like to start this post with a story...

Once upon a time, in a garage not too far away from your very own, a little boy walked out into the garage. After the little boy looked around for a minute, he saw his father and asked, "Daddy, where do old trucks come from?" And his father replied, "Well son, when a daddy and a BFH love each other very much, they spend a lot of time together and eventually, a truck is born."

Ok, so I spent too much time using my BFH hammer today...I'll get to that in a min. But first...NEW TOYS!

In a "cheap" attempt to bend my bent crossmembers, I bought one of these nifty little kits.
http://i231.photobucket.com/albums/e...g?t=1332631198

The funny thing about that kit is even with the higher temp with the MAPP gas and O2 I still had to hold both that and a separate cylinder of propane on the metal to get it malleable enough to do much with.

The rear one before:
http://i231.photobucket.com/albums/e...g?t=1332631262

After:
http://i231.photobucket.com/albums/e...g?t=1332631323

http://i231.photobucket.com/albums/e...g?t=1332631360

As you can see, all I managed to do was get the top bend out, but the backwards bend towards the rear of the truck wasn't going to come out with just those little tanks. Oh well. So I popped the rivets off and took them out so I can take them to a friend's later and see if we can do anything with his toys. Oh, and to pop the rivets, I used my patented rivet-popping kit:

http://i231.photobucket.com/albums/e...g?t=1332631500

Yes, that's a railroad spike and yes, it worked beautifully! Here's what the things look like off the truck:

http://i231.photobucket.com/albums/e...g?t=1332631568

Pretty sad huh? I'm thinking the top one should be easy enough to bend back and patch. And I don't know if many of you can see this, but the very center of the lower cross member next to the scorch marks there's a rusted-through hole where the metal must have been weakened when it was originally violated by the PO.

More pictures of the related damage:

http://i231.photobucket.com/albums/e...g?t=1332631696

http://i231.photobucket.com/albums/e...g?t=1332631754

This is where the rivet actually ripped through the hole...
http://i231.photobucket.com/albums/e...g?t=1332631784

And more surprises!
http://i231.photobucket.com/albums/e...g?t=1332631832

One of the bumper brackets has a bit of an attitude problem too that BFH will have to correct later. The picture was actually taken after I got some of the bend out with the vice.

Then I took these off, wire brushed a lot more loose rust off the frame and called it a day.
http://i231.photobucket.com/albums/e...g?t=1332631913

The previously mentioned friend has also had powder coating done to his trailer and used POR-15 on his truck frame and says that he highly recommends POR-15 for my project just because it's easier to retouch and is more durable than powder coating. It will also save me $500!

Until next time [which will probably be me arguing with pulling the suspension and axle off]!

gtcox 03-25-2012 06:43 PM

Re: Backwoods '66
 
More progress on the front suspension! Basically I took everything off the front, though the spindles and control arms aren't completely disassembled yet. Here are the pictures:

http://i231.photobucket.com/albums/e...g?t=1332714697

http://i231.photobucket.com/albums/e...g?t=1332714723

http://i231.photobucket.com/albums/e...g?t=1332714752

http://i231.photobucket.com/albums/e...g?t=1332714905

http://i231.photobucket.com/albums/e...g?t=1332714936

http://i231.photobucket.com/albums/e...g?t=1332714964

http://i231.photobucket.com/albums/e...g?t=1332714984

http://i231.photobucket.com/albums/e...g?t=1332715022

And there it is. Like magic...that took a couple hours. And in case anyone's wondering why there always seems to be a tire right in the way, I generally use them as stools because they're the perfect height. Someday I'll have to get them completely out of the way, but for now, they have a purpose.

Also, you'd think that since I've been over this frame several times with a wire cup brush on the grinder that most the dirt and grime would be off by now, but no, not even close. I keep sweeping piles of it up.

http://i231.photobucket.com/albums/e...g?t=1332715050

And lastly, a few months back I got a free hat. WOO FREE STUFF. But it's white. White hats get dirty and there's no stopping it, so I decided that if it's going to get dirty I might as well just get it over with, so it became the shop hat. Here's some free advertisement for the Old No. 7.

http://i231.photobucket.com/albums/e...g?t=1332715265

I actually thought about painting just the Old No. 7 part on the doors once the truck is done...but I figured with even the slightest swerve while reaching for something in the cab and I'll have cops lighting my ass up.

gtcox 03-25-2012 09:07 PM

Re: Backwoods '66
 
Good news! Talked to a friend with fabrication stuff and we're going to try to fix/build the damaged crossmembers next Saturday. Might be a good chance to secretly get accustomed to welding. Not that there's any need to do it secretly now. Apparently the welder taboo was lifted without my knowledge. So we'll see how long it takes before I buy my own setup. Also, the friend says that he knows a guy with a barn full of tranny parts and such *heavenly music plays* so hopefully when it comes time to do that he can hook me up with a good and reasonably priced setup. This guy also likes encouraging my big block dreams. Again, why can't I have 500hp with reasonable gas mileage!

That's all for now. Will try to remember my camera for the crossmember build Saturday. Stay tuned for another chapter in Chevy build madness!

McMurphy 03-26-2012 02:05 PM

Re: Backwoods '66
 
Craigslist is awesome for welding set ups!
and congrats on all the work you got done, funny thing, I have a shop hat as well....

gtcox 04-01-2012 09:48 PM

Re: Backwoods '66
 
Quote:

Originally Posted by McMurphy (Post 5276126)
Craigslist is awesome for welding set ups!
and congrats on all the work you got done, funny thing, I have a shop hat as well....

Everyone needs a good shop hat! Unless a shower of sparks and grime in their hair [or lack thereof] is what does it for them.

gtcox 04-01-2012 09:51 PM

Re: Backwoods '66
 
Back with engine questions:

Looking for a good cam/head combo for my SBC 305. I pulled the stock 601 heads off and what I presume to be the stock cam out. I want the new stuff to sound a little mean, but don’t want to have to mill down heads or do any porting. I like Comp Cam’s 268H cam and #059 305 vortec heads, but it sounds like there might be a valve clearance issue. I’m wanting to run this with my existing 750cfm Q-Jet carb that’s in great shape. And I’m wanting to throw on an Edelbrock Performer RPM intake. Has anyone had experience with a similar setup?

I really would like the 400-500hp that a 454 or 502 BBC could offer. However, with the hills around here I'd be lucky to get 10mpg. So I think for now [until I change my mind again] I'm going to go with the 305 and maybe drop a big block in later.

ctandc 04-02-2012 04:45 PM

Re: Backwoods '66
 
Great build. Looks like you’re doing a great job.

With that in mind, and the fact that you are already in this deep, you need to seriously consider ditching the 305.

Look I’m building a ’65 C10 LWB Fleet for my son on a shoestring budget, and I feel your pain, but you gain NOTHING from trying to reuse your 305.

For the SAME $$$ amount you spend on the 305 you could build a 350 and get more power for less money.

Only difference is finding the core engine.

If you want to rebuild an engine and not buy one (personally I like the satisfaction of turning the key for the first time and knowing I built it. I’m normally smiling for ear-to-ear as I start to smell burning paint, oil, and likely leaking coolant from a loose hose clamp or something else. Ain’t wrenching great?) then go for it.

Look for a roller cammed, 1 piece rear main seal 350. Keep in mind most TBI truck 350’s didn’t have a roller cam, but the block is machine to accept it.

Even better look for a Vortec 350. They are literally a dime a dozen with LSx swaps being so popular.

Check craiglist, junkyard, look for 95 and up trucks and work vans.

Check out Northern Auto Parts.

A stock type rebuild with new pistons, rings, bearings and gaskets is straight forward and won’t break the budget.

Install a decent cam. Dual plane intake and carb. With headers you’ll have a strong running engine with plenty of low end torque (What you need to get that truck moving without working the engine so hard) with a flat torque curve and good power up top. Tuned with a good ignition system, and a overdrive (700R4) tranny, you’ll get good enough gas mileage to make you want to drive it more.

Just my 2 cents. I’ve built a few 305’s. Heck I stroked a 305 once (334 I think the kit was) and it was a roller cam block as well. With L98 alum heads (home port and polish) cam and headers and TPI it was respectable. But a 350 would have done just as well for less effort and $$$ outlay.

gtcox 04-02-2012 06:31 PM

Re: Backwoods '66
 
Quote:

Originally Posted by ctandc (Post 5290179)
Great build. Looks like you’re doing a great job.

With that in mind, and the fact that you are already in this deep, you need to seriously consider ditching the 305.

Look I’m building a ’65 C10 LWB Fleet for my son on a shoestring budget, and I feel your pain, but you gain NOTHING from trying to reuse your 305.

For the SAME $$$ amount you spend on the 305 you could build a 350 and get more power for less money.

Only difference is finding the core engine.

If you want to rebuild an engine and not buy one (personally I like the satisfaction of turning the key for the first time and knowing I built it. I’m normally smiling for ear-to-ear as I start to smell burning paint, oil, and likely leaking coolant from a loose hose clamp or something else. Ain’t wrenching great?) then go for it.

Look for a roller cammed, 1 piece rear main seal 350. Keep in mind most TBI truck 350’s didn’t have a roller cam, but the block is machine to accept it.

Even better look for a Vortec 350. They are literally a dime a dozen with LSx swaps being so popular.

Check craiglist, junkyard, look for 95 and up trucks and work vans.

Check out Northern Auto Parts.

A stock type rebuild with new pistons, rings, bearings and gaskets is straight forward and won’t break the budget.

Install a decent cam. Dual plane intake and carb. With headers you’ll have a strong running engine with plenty of low end torque (What you need to get that truck moving without working the engine so hard) with a flat torque curve and good power up top. Tuned with a good ignition system, and a overdrive (700R4) tranny, you’ll get good enough gas mileage to make you want to drive it more.

Just my 2 cents. I’ve built a few 305’s. Heck I stroked a 305 once (334 I think the kit was) and it was a roller cam block as well. With L98 alum heads (home port and polish) cam and headers and TPI it was respectable. But a 350 would have done just as well for less effort and $$$ outlay.

I'll keep this in mind. I am wary of putting a 305 back in just because of the limited HP I can get out of it. Though I'm really looking at keeping it to put it in a rat rod coupe later on down the road or something. I'm don't want to put a 350 in just because everyone has one and they've been done every which way possible and I'm stubborn and want to do something different.

My aunt has that 454 BBC in her farm truck that I'm really hoping to buy off her when the truck is of no more use. I'm pretty sure it's on its deathbead now the way they abuse it loading firewood into it, though the motor is still strong.

Good luck with your son's build! I would have killed to have a classic truck instead of the Toyota Carola I had when in high school. Well, until I had to fill it up at least.

gtcox 04-02-2012 06:33 PM

Re: Backwoods '66
 
Today my father handed me a '60-'66 C10 assembly & service manual. It's like he remembers all those things I took apart as a kid and was never able to put back together.

ctandc 04-03-2012 12:20 PM

Re: Backwoods '66
 
Quote:

Originally Posted by gtcox (Post 5290392)
I'll keep this in mind. I am wary of putting a 305 back in just because of the limited HP I can get out of it. Though I'm really looking at keeping it to put it in a rat rod coupe later on down the road or something. I'm don't want to put a 350 in just because everyone has one and they've been done every which way possible and I'm stubborn and want to do something different.

Well just keep in mind being ‘different’ can be pricey. You can also build a 383 stroker for a decent price now. The kit prices have come way down. What about a 400 small block? You can still find them if you look around. They make a GREAT torque monster for pulling a truck around.

Quote:

Originally Posted by gtcox (Post 5290392)
My aunt has that 454 BBC in her farm truck that I'm really hoping to buy off her when the truck is of no more use. I'm pretty sure it's on its deathbead now the way they abuse it loading firewood into it, though the motor is still strong.

Big blocks are great. But if you think a 350 can be thirsty, just wait until you start driving a BBC.

Quote:

Originally Posted by gtcox (Post 5290392)
Good luck with your son's build! I would have killed to have a classic truck instead of the Toyota Carola I had when in high school. Well, until I had to fill it up at least.

It won’t be too bad. We’re focusing on suspension, chassis, updates and plan on running the 230 six cylinder and a Turbo 350 and changing the stock rear for a 3.08 rear. I have a feeling with a good tune this think will get better mileage than my ’01 Dakota with a 3.9 V-6 and 5 speed, I’m lucky to get 17mpg with that thing.

gtcox 04-07-2012 09:01 PM

Re: Backwoods '66
 
Got the cross member fab/repair work done today with the help of a friend and his new welder/torch/cutter setup. I'll get pictures of those later. They aren't perfect, but with some POR-15 covering them and buried back on the frame, no one will be the wiser. This friend also offered to let me come over and use his skills and setup anytime and even hull the frame there with his trailer. And I'm sure I will considering he has the largest selection of tools out of anyone I know.

After that was done I went to Rural King and this little guy followed me home...
http://i231.photobucket.com/albums/e...g?t=1333845970

...I really need to stop going to Rural King. I always end up with something heavy and expensive in my garage. This time it was a 60 gallon 3 hp Industrial Air single stage. Flows around 11-12 cfm @ 90 psi. I really wish I could have gotten an 80 gallon two stage Ingersoll Rand, but I already blew the entirety of my last paycheck on this one as it is. I plan on doing some LIGHT painting and sandblasting with it as well as running air tools and airing out my armpits on hot days (who needs a/c anyway). Can't wait to see what the impact wrench does to the nuts on the suspension that are annoying me. Didn't set the compressor up yet, it's just keeping the corner company for tonight. Didn't want to shut the electricity to the house off this evening to do the wiring and I need to get a few different fittings and pipes before it's entirely situated anyway. Too bad tomorrow's Easter and I have to be at the grandparents the majority of the day :waah: Truck > Family Holiday, right?

Oh, neat story. Told the guy at Rural King that I was getting the compressor for this restore and he started talking about his '67 C10. Thought that was kind of neat.

ctandc 04-07-2012 09:42 PM

Re: Backwoods '66
 
Nice compressor.

Now the news you don't want to hear. Unfortunately the best impacts aren't cheap (think Pawn Shops). A crappy impact on a good compressor is still a crappy impact.

I just used an electric impacts (Bosch I think) buddy picked it up at the pawn shop for $60. Looked up the model #, $350+, and it kicks butt.

gtcox 04-07-2012 09:56 PM

Re: Backwoods '66
 
Quote:

Originally Posted by ctandc (Post 5300049)
Nice compressor.

Now the news you don't want to hear. Unfortunately the best impacts aren't cheap (think Pawn Shops). A crappy impact on a good compressor is still a crappy impact.

I just used an electric impacts (Bosch I think) buddy picked it up at the pawn shop for $60. Looked up the model #, $350+, and it kicks butt.

Yeah. I was afraid of that. My theory right now is to buy cheap as I need the essentials and slowly buy the nice stuff as I go along. I'm sure this will come back to bite me in the ass.

gtcox 04-08-2012 06:15 PM

Re: Backwoods '66
 
Some quick things...

First of all, I'm jealous of this:
http://i231.photobucket.com/albums/e...0408021538.jpg

My aunt has a v12 Jag sitting in her garage. She's had it for several months now but this is the first look I've gotten. Why won't a v12 fit in my truck?!

Also, helped my uncle move some newly purchased old shop equipment today into his new GIANT shop/garage. The first things was a 300lb planer that Fred Flintstone built. So I talked to him about using it when I start working on redoing the bed. Then he mentioned that an Amish guy nearby milled all the wood for his shop for $800. So now I know where my bed wood is going to come from. I'm thinking oak or hickory. But that will be a few months away.

Also, this isn't entirely truck related, but my grandfather is wanting to get rid of his father's Shopsmith because he hasn't done anything with it. Guess I'll be making more room in the garage! I have to borrow my aunt's farm Chevy with the 454 in it to move the thing so she jokingly said don't worry if I total the truck while it's down here. Now if only I could get my uncle to part with it...Oh the dreams of having a cheap big block to start working on.

MikeS. 06-27-2012 05:46 AM

Re: Backwoods '66
 
Quote:

Originally Posted by gtcox (Post 5248143)
Let's start with the reasons to hate the previous owners.

Ok, so there's really only one big one. They gouged holes on the upper rear interior of the cab for 6x9 speakers. The speakers were hooked to a newer stereo head. No audio worked. The radio has since been moved to my father's F**d to replace his busted cd player.

Look in the very top corner and you can see one of the holes. The bench seat is something I got from a late 80's early 90's 1500 out of a junkyard. There were mid 90's bucket seats in when I bought the truck.
http://i231.photobucket.com/albums/e.../366088769.jpg

In that picture you can also see my "custom" gas tank sitting in on the passenger side floorboard. The original tank was all rusted to hell, so when I purchased the truck, the owner had a 2 gal can with a fuel line running into it. I upgraded to a larger can for the ride home. It was a designated non-smoking drive for obvious reasons. I've since bought a replacement in-cab tank.

Hey that custom fuel delivery tank is better than what came with my 63 Burb. Mine is a 2 gallon cooking oil plastic container. There is a pic in my build thread.

In previous trucks I've used a jig saw to cut round holes in that area of the cab and in another truck to cut them into the lower door panel.

Thanks for posting.

MikeS. 06-27-2012 06:46 AM

Re: Backwoods '66
 
My custom fuel system...
http://67-72chevytrucks.com/gallery/...Photo0026a.JPG

FetchMeAPepsi 08-13-2012 12:31 PM

Re: Backwoods '66
 
Subscribed! Man, you're a great storyteller! You need to hire a little _____ to follow you around with a cell phone camera though to better document your progress. (it's an old saying "I need to hire me a little..." to scratch my nose for me etc.)

Quote:

Originally Posted by gtcox (Post 5248151)
Thanks, Jason!

And yes, I'm going to have to work on resizing a lot of my pictures. Unless some of you enjoy reading this thread from across the room.

Post them at windypix.com and they resize them automagically.


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