Cutting the factory radio opening
 

whats the best way to do this and make it look good with out any gaps on any side

Re: Cutting the factory radio opening
 

I used a Dremel with a cut off wheel to cut the dash. Measure the box/frame thing that comes with the new stereo. Use some masking tape to mark where you're gonna cut. Be conservative with your cut, you can always grind the opening a little bit more to get it to fit.
http://i153.photobucket.com/albums/s...n/IM002657.jpg

Re: Cutting the factory radio opening
 

I'd say you're on the right track!

I used to think that you were an idiot for cutting an original dash, but I've changed my mind... Big deal, so you put a nice stereo in it. I'd rather have a cut dash than a Custom Auto Sound unit with knobs that don't stay on and controls that wear out, etc... Now I say GO FOR IT! Enjoy it!

Good luck! Send a pic of how the finished product looks.

Re: Cutting the factory radio opening
 

ok thanks i was thinking about molding something into the entire area to maked it flush with the rest of the dash what would be the best for this that can be matched with paint

Re: Cutting the factory radio opening
 

I am definitely not a fabricator (except when it comes to good drinkin' stories!), but I would think that spot welding in a panel wouldn't be too difficult for someone who knows what they're doing... Then just take ye olde grinder and smooth it out and paint it.

Re: Cutting the factory radio opening
 

I'd use a body saw