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ClassicIron 08-16-2023 12:28 AM

Flex plate clearance issue
 
1 Attachment(s)
Hi everyone, I tried to do my due diligence to find if others have had this issue but came up empty. I have a 383 Stroker with a 168 tooth flexplate and new PowerMaster starter. When I installed the starter I discovered the starter gear was already contacting the flex plate even before engaging/receiving power. Taking a closer look the flex plate is also extremely close to contacting a rear main seal stud on the back of the block. It also measures much closer to the rear of the block than all my other small block 350s, leading me to believe this is a flexplate issue, not a starter issue. I confirmed with my engine builder the flex plate was correct (Pioneer FRA-159) and oriented appropriately (raised pads facing converter). So what could have caused this? I’m looking at a flex plate spacer as a possible solution but I’m resistant because this shouldn’t be an issue to begin with, maybe I’m overlooking something... Any help is greatly appreciated!

HO455 08-16-2023 01:39 AM

Re: Flex plate clearance issue
 
I don't know about the model of Powermaster starter you have but the NAPA late model starter I put on my Burban's 350 had a similar issue that I cured with shim washer that came with the starter. See post 462 in the link.

http://67-72chevytrucks.com/vboard/s...698377&page=19

72c20customcamper 08-16-2023 09:11 AM

Re: Flex plate clearance issue
 
The starter should have come with a few shims a couple for between the starter and engine to increase the gear engagement gap and a couple of round shims like big washers to move the bendix gear back and away from the flex plate .


https://duckduckgo.com/?q=shimming+a...%3DQaJ-67YGfg4

kwmech 08-16-2023 10:22 AM

Re: Flex plate clearance issue
 
How did you acquire this engine? built it or bought it?

ClassicIron 08-16-2023 10:54 AM

Re: Flex plate clearance issue
 
Quote:

Originally Posted by 72c20customcamper (Post 9230459)
The starter should have come with a few shims a couple for between the starter and engine to increase the gear engagement gap and a couple of round shims like big washers to move the bendix gear back and away from the flex plate .


https://duckduckgo.com/?q=shimming+a...%3DQaJ-67YGfg4

I started down the route of shimming the starter towards the front of the engine using the round shims. But it’s so far off that by the time I have enough shims installed, the starter no longer seats in the mounting block flange to center the bendix gear.

ClassicIron 08-16-2023 10:57 AM

Re: Flex plate clearance issue
 
Quote:

Originally Posted by kwmech (Post 9230472)
How did you acquire this engine? built it or bought it?

Built by a local engine builder. I called and spoke with one of their techs but he was unsure of what could have caused this. I’ll post a couple more pics once I pull the trans off

Rust_never_sleeps 08-16-2023 12:09 PM

Re: Flex plate clearance issue
 
72c is right, it's a two-part process, you may need the "other" shims, or some of both.

This one's pretty clear and helpful: https://www.youtube.com/watch?v=QaJ-67YGfg4


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