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Sounds like it's overcharging the battery. Do you still have the external regulator setup? I'd buy an electronic voltage regulator to replace the old point style ones. You can get 'em from JCWhitney for 10 bucks.
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RJD
1984 Chevrolet C30 welding truck 454/SM465
1977 GMC C15 pickup 350/TH350
1970 Chevrolet C20 pickup 350/TH400
1970 Chevrolet K20 Suburban 454/TH350
1969 GMC 8500 478M V6/5 spd winch truck
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