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Old 04-04-2009, 08:19 PM   #2
Fred T
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Join Date: Aug 2002
Location: Bel Aire, KS
Posts: 6,264
Re: Fender and body bolt question

None of the fasteners on these trucks are an interference fit, which puts your bolt and hole tolerances in the thousandths. Most of the holes are considered a class 3 fit, which is roughly a .250 diameter bolt in a .281 diameter hole.

I consider the fastener kits a good investment. I bought a Totally Stainless kit for my 69, everything was labeled for where they went. They were the correct length and diameter, and far cheaper than buying the bolts from a hardware store. You also get the correct lockwashers.

I bought one kit that was from a foreign maker, but will not repeat that mistake. I had problems and showed the results to a metallurgist at work. We determined that the bolts had not been heat treated.

If you go with a stainless bolt kit, all of the bolts need to have either a thread-locking compound or anti-seize compound to prevent thread galling, which is where the metal of the bolt and nut threads become one, making it impossible to remove the bolt. I also will not put a stainless bolt together with a stainless nut, which will gall even with a compound.

My experience comes from engineering at Boeing, where I did a lot of work on B-52 structure repair, fastener design and corrosion control.
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