Thanks for all the props guys.
The channels in the door are approx 2.5" deep and 3.5 longthe top channel butts up to the window channel evrything still goes up and down, I still have some re-enforcing to do on the door and the cab. It is flexing a bit. I just had to see it swing so I got a little excited and had to get pics posted to share.
Dirt dobber, I posted the pic of hinges on your post to give ya idea's on modifying your hinges you made. Maybe your channel is not deep enough? I don't know just throwing out idea's.
lotik, Maybe on round 2 of your truck
Now I can't wait to get my hood to tilt forward like lotik's. Eventually everything on my truck will be shaved or suicided.