I've smoothed out the parting lines on my set of rams horns. I just used a Dremel Rotary Tool with (I think) the grinding roll. Then smoothed it out a little bit with some of the fine sandpaper rolls. It wasn't hard. I don't know about any of the other questions, though. Also, I don't have any pics since they're in GA right now. You might want to post a question to gearhead on the inliners board. Here is a link to an engine painting post over there, where he mentions grinding smooth his engine block to paint it. http://www.inliners.org./ubb/Forum1/HTML/001622.html
Hope this helps. John
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Active Inliner---bigchevy66
68 SWB Stepside 250 L6/3 on the floor/ Hedman headers, HEI, MSD 6A box, K&N filter, Offy intake and Edelbrock 600cfm 4 barrel
Soon to have: WC T-5 five speed
66 SWB Stepside-undergoing restoration
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