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Old 11-09-2014, 02:05 AM   #117
Blu64c10
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Join Date: Sep 2014
Location: Oakdale, Ny
Posts: 70
Re: What did you do to your truck today part III

Finished today but was done over the course of the week. Picked this up anytime I had some spare time at work. Converted my 6 lugs axles to 5 on 5.

I took the old crusty 6 lug axles



Made slugs



Cleaned the axle flanges and filled the 6 lug pattern



Fusion welded the plugs



Turned the welds and slugs flush



Next I took an aluminum slug



And made an offset fixture to hang the axles off of the milling machine table





Bolted the axle up in the fixture



Located and drilled 5 on 5 bolt pattern, then reamed holes to . 015 interference for the wheel studs





Finally pressed the 1/2" wheel studs into the new bolt pattern

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