Thread: Brake lines
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Old 12-03-2015, 09:36 PM   #12
GRX
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Join Date: Jul 2010
Location: MD
Posts: 1,937
Re: Brake lines

Been making my own for many years. Learned before I could drive because my 1st car was free and had rusty lines. Here is some advice:

#1: Buy a good flaring tool. This one is very popular.
http://www.plumberscrib.com/ridgid-2...ring-tool.html

#2:Make sure you have nice clean square ends before performing the double flare. Use a small cone shaped burr to make a slight chamfer on the inner edge. Helps the flaring tool seat evenly.

#3: A cutter can work harden the line somewhat. Anneal with a torch afterward. Or use a saw or cut off wheel instead.

#4: Coiled line can be straightened by rolling between two lengths of plywood.

#5: Affix a cylinder to the flare & tighten a few times before installing the line on the vehicle. Maximizes proper flare formation for easier fitment later.

#6: Nickle/Copper (NiCopp) line is the cat's meow. Extremely easy to flare & bend.

With so many companies selling pre-bent lines these days it seems that fabricating your own is almost a lost skill anymore. As evidenced by so many vehicles having rubber hose running to the carb. Even over hot exhaust.
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