Quote:
Originally Posted by 74CustomK20
That's the opposite of an exaggeration. That was an understatement from wilkin.
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Having done two axles I agree with him. Not simple or easy and the tooling is not cheap either. I will probably do it again but I need my head examined...

Find a used axle. If you have 6 lug wheels and don't have a large investment in tires and wheels... upgrade your LD 3/4 ton to HD 8 lug with a front (Dana 44 or 10 bolt) and a full floating rear off the same 75-87 K20. It'll be easier to mate the E-Brake cable from an 81-87. Whatever your axle year grab the entire E-Brake cable setup from your donor so you get all of the bits and bobs to make it fit.
You can sell your front axle to offset some or all of the cost of 16" tires and 8 lug wheels.
3/4 ton GM CK & RV Light trucks used 16" 8 lug on 6.5" bolt circle from 1967 to 2009. They will all bolt right up. You want to avoid split rims because most places won't service them and you don't want 16.5" tires because they are getting harder to find.
The only issue after that is matching the speedometer gear to the axle ratio and tire diameter.
__________________
1959 M35A2 LDT465-1D SOLD
1967 Dodge W200 B383, NP420/NP201 SOLD
1969 Dodge Polara 500 B383, A833 SOLD
1972 Ford F250 FE390, NP435/NP205 SOLD
1976 Chevy K20, 6.5L, NV4500/NP208 SOLD
1986 M1008 CUCV SOLD
2000 GMC C2500, TD6.5L, NV4500
2005 Chevy Silverado LS 2500HD 6.0L 4L80E/NP263
2009 Impala SS LS4 V8
RTFM... GM Parts Books, GM Schematics, GM service manuals, and GM training materials...
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And please let us know if and how your repairs were successful.