Quote:
Originally Posted by Another 72
Cowl panel is ready for filler. After shaving the antenna hole I decided to avoid butt welds on the thin stuff and used lap welds. If I'm unhappy with it over time, I can grind it all off and use butt welds. As it is, I'm thinking it will be pretty smooth after an acceptable amount of filler from POR-15.
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By the way, smoothing the cowl is a LOT of work due to the amount of welding and the amount of careful grinding and sanding. If you're just looking to keep out (MOST) debris, consider something like what I saw on a truck at Carlisle (below). If I went that route, I think I would take the extra step to line up the little holes with the cowl vents.