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Old 12-30-2019, 05:40 PM   #2
kipps
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Join Date: Jul 2014
Location: North-central Virginia
Posts: 1,104
Re: Alternator Dilemma

The gen 4 engines use a three wire "battery current sensor". This functions as an ammeter, and is clipped on the negative(sometimes the positive) battery cable. All three wires from this sensor go directly to the BCM. The BCM talks with the ECM through the GMLAN data lines, and tells the ECM how to adjust the alternator output.

You have several options. Listed below from best to worst.

1. Use the gen 4 alternator with the BCM and current sensor.

2. Swap the gen 4 alternator for a gen 3 alternator. This allows it to internally regulate the voltage.

3. Swap the voltage regulator within the alternator for the gen 3 version. This effectively converts your gen 4 alternator to a gen 3 style. However now, you no longer have an off-the-shelf alternator for easy replacement.

4. Use your gen 4 alternator with no BCM or current sensor attached. Leave it wired to the ECM as stock. It will enter a "fail-safe" mode, and will continuously charge at 13.8 volts. Many folks do this out of simplicity. This will theoretically compromise battery life, charging capacity, and fuel economy.
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1987 C6P V20 truck, 2010 LMG 5.3, AFM delete, 2010 Camaro exhaust manifolds, 1997 nv4500, 1991 np241c, hydroboost, 2005 14bff axle & driveshaft, drop-n-lock gooseneck, 4.10 gears, stock suspension, rims, and tires. Still a work in progress. Any questions or suggestions are welcome!
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