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By any chance could your flex plate be mounted backward? If so this would cause the plate to be farther from starter. What kind of motor? I have fooled chevy engines since 1956 and never found one that was not machined right (always a 1st time through). Small flexplate (153 tooth-12 3/4") or large (168 tooth-14")? There is a differant starter for each. Lets us know what you find if you get it fixed-good luck.
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56 Chevy Bel-Air 2dr. HT (purchased new)
71 Chevy Cheyenne SWB PU (502HO)
65 GMC short bed step--work in progress and my gofer
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