[theastronaut]

Same process on the other side.












The grill opening didn't match the grill edge on either side, so I welded 1/8" rod to close up the gaps and made reliefs where needed to even out the gap.




I made a template of the grill so I didn't have to mount the grill itself 4,783 times to check progress.




1/8" welding rod to fill in the big gaps.




1/16" gap all around. I'll probably open this up slightly to make room for filler/primer/paint so that the finish painted gap ends up at 1/16".




Passenger side.






Welds kept as flat as possible to minimize grinding.