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Old 08-23-2023, 09:23 AM   #18
Accelo
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Join Date: Mar 2015
Location: washington
Posts: 2,356
Re: Move the gas tank or no?

Relocating the tank is not a easy swap.
Full disclosure, I relocated my tank to the rear.

Disadvantages.
  1. Our trucks were engineered with the tank in the cab and relocating it requires a lot of changes, one of which is what to do with the filler. It was more work than I thought it would be. Since I was repainting the truck I chose to weld up the hole in the cab. Leaving a dummy tank fill is also an option.
  2. Managing the new fuel filler is difficult and can be intimidating. My tank came with a pop up filler, which I didn't use. They work fine with a wood floor but with the corrugations they are difficult to incorporate into the metal floors.
  3. Behind the marker light or tail light all require welding and fabrication skills not everyone has.
  4. Installing the fill behind the license plate typically requires a lower tank, can be problematic on lowered trucks.
  5. System changes, that are required for tank relocation, are expensive.

They do have several advantages.
  1. No more fuel in the cab. I consider this a safety item especially if the truck ends up on the drivers side where it could shear the filler.
  2. Adds weight to the very back where it does the most good for trucks with traction issues.
  3. Moving the pump inside the tank greatly reduces the noise if you have a EFI motor.

You have already stated you are going to replace/repair your in-cab tank. Which makes sense as it is the least expensive and certainly requires less effort and $ to fix rather than relocate.
Cheers.
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