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Old 06-29-2005, 08:39 PM   #1
panhandler62
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Angry Wanna know what is worse than rust?

What's worse than rust? ...

Uncovering "creative" repairs from years gone by...
I am going to need to do just a bit more work than I realized at first.


The following pictures can be called Red Neck Engineering One, Two and Three and pile-o-crap. They could be the center peice for a Jeff Foxworthy joke.

Note the ingenious use of chicken wire, the unsparing application of (gee, I don't know... about two pounds maybe?) bondo and the four sheet metal screws holding the entire contraption together.

Oh.. yes the seatbelt *was* bondoed in place...




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Old 06-29-2005, 08:43 PM   #2
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That's insane! Wonder what else you're gonna find?
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Old 06-29-2005, 08:46 PM   #3
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I thought that was factory stock, every truck in Virginia has that stuff.
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Old 06-29-2005, 09:00 PM   #4
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I thought Va. and La. is where you get all the original paint one owner trucks. Or should I say Va. to La.
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Old 06-29-2005, 09:06 PM   #5
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Maybe the guy was a old wall plaster man. Looks like a drywall repair gone bad...
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Old 06-29-2005, 09:11 PM   #6
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Ok, I thought my truck was bad, but I have to say, that one's got me beat. Rust wise and redneck engineering wise!
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Old 06-29-2005, 09:22 PM   #7
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Hate to admit it, but I made a temp. fiberglass patch for my floor prior to committing to the restoration. Kept me warmer on those snowy winter drives to work, and the sight of seeing asphalt through the floorboards wasn't very comforting.
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Last edited by Sweet72; 06-29-2005 at 09:23 PM.
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Old 06-29-2005, 09:49 PM   #8
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That is actually a normal fix back in the 70's. My old 68 Cougar had and formed quarter panels. They started with a sheet of cardboard, and then molded a panel on top of it with plastic filler, then sprayed the inside of the trunk with undercoating.
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Old 06-29-2005, 09:53 PM   #9
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Old 06-29-2005, 09:57 PM   #10
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thats just plain dumb.........they used the wrong wire mesh size for bondo........
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Old 06-29-2005, 09:59 PM   #11
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Quote:
Originally Posted by jamis
thats just plain dumb.........they used the wrong wire mesh size for bondo........
Agree....that gauge is supposed to be used with roofing tar and beer cans.
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Old 06-29-2005, 10:07 PM   #12
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I can't wait to see what's on the driver's side..

I poked around a bit and discovered that they sprayed pipe insulation foam into the void on that side. Guess I'll have to pull the tank afterall...
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Old 06-29-2005, 10:13 PM   #13
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Quote:
Originally Posted by panhandler62
I can't wait to see what's on the driver's side..

I poked around a bit and discovered that they sprayed pipe insulation foam into the void on that side. Guess I'll have to pull the tank afterall...
You got lucky with the chicken wire. My driver side rear section had half a stop sign and must've been 3 tubes of silicon. The passenger side, had a aluminum foil wrapped piece of particle board, covered by silicon and expanding foam top and bottom.

Wierd thing was, you couldn't tell with the carpet in place
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Old 06-29-2005, 10:21 PM   #14
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It least mine just has holes. I didn't have to pull all that junk out of the body.
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Old 06-29-2005, 10:37 PM   #15
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Dayum! Did they hack the dash and cut speaker holes in the doors too?
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Old 06-29-2005, 11:03 PM   #16
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The dash is hacked a bit.. but no holes in the doors.

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Old 06-29-2005, 11:46 PM   #17
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technicality

Just so the "rednecks to be" know what to buy, that wire mesh stuff is called hardware cloth. Chicken wire has more of an expanded oval or hex shape to it.
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Old 06-29-2005, 11:46 PM   #18
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my first cab had cab corners made of spray foam, luckily for me the day i discovered it, i found a cab a guy in town was selling, i just ditched it and moved on
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Old 06-30-2005, 12:47 AM   #19
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Those repairs are unbelievable! Andy...bondo and cardboard? My '67 had fiberglass fender repairs and fiber glass cab corners! Here I thought it was a prototype...LOL! I tossed the fenders...too far gone but am going to fix the cab once I get my current cab project done! Where does it end?
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Old 06-30-2005, 01:33 AM   #20
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My rockers and cab corners are mono foam and aluminum foil, the floor on the drivers side was cardboard wrapped in a garbage bag and beside the gas tank on the passenger side was a garbage bag filled with mono foam to fill the giant hole. The lower front fenders are rags soaked in resin, and the box floor is a piece of roof tin siliconed in place. Thank god for repro parts and parts trucks.
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Old 06-30-2005, 07:29 AM   #21
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Wow Mud.. I feel much better now! lol

On this.. does anyone have any pictures of the sill area with the carpet back and sill plates off? I could use a reference when I start rebuilding the area.
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Old 06-30-2005, 08:03 AM   #22
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Not sure if this is what your looking for but here's a couple rocker/floor pics.
Good luck.
I feel your pain as well, one of my blazers had that spray in foam acting as a torsion box.





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Old 06-30-2005, 08:13 AM   #23
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That will be very helpfull -- thanks bunches!
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Old 06-30-2005, 08:53 AM   #24
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Quote:
Originally Posted by panhandler62
That will be very helpfull -- thanks bunches!
No prob.
If you need more pics of detailed areas, let me know.
It's still sitting with no carpet or anything covered up or installed.
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Old 06-30-2005, 09:31 AM   #25
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I'll look again tonight and see what still looks baffling. On the driver's side I am simply going to fix it but I am planning a small mod for the passenger side. I want to make the channel that runs along the edge of the cab considerably larger than stock to facilitate hiding a bunch of cables.

In the absolute rear corner of the cab...

Does the floor of the cab slope off and meet the outer cab corner wall at a point? If yu look at my pictures at the top; did the necks have the basic shape right? This isn't an area you ever really study in detail until you find something like this. lol

Should the cross section look like: (ignore the dots.. they are place holders..)

|..____
|/
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