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Old 04-27-2008, 09:46 PM   #1
gregz69
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Door threads stripped ???????

Ok guys I am stuck I went to mount some cherry doors on my cab and found most of the threads are stripped on the door side where the hinge bolts on ......Do any of you guys have a solution for this ...anything will help thanks guys...Greg
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Old 04-27-2008, 09:54 PM   #2
67_C-30
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Re: Door threads stripped ???????

I had this problem on one of my car hauler doors. I drilled them bigger with "U" drill (.368") and retapped the with 7/16 - 14 threads. You can use a 3/8 drill but the threads are a little tighter with the "U" drill. You will also have to make the slots in the hinges bigger and wider (which isn't a bad idea on these trucks anyway). I did mine with a 1/8" carbide burr in a die grinder, but you could do the same thing with a Dremel.
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Last edited by 67_C-30; 04-27-2008 at 09:54 PM.
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Old 04-28-2008, 02:34 AM   #3
JimKshortstep4x4
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Re: Door threads stripped ???????

I have welded fine thread nuts to the inside of the mounting plate and also, retapped the threads to 7/16-20 as 67 C-30 did. Instead of opening up the slots, I machined the shank down where the slots line up with the bolt and remachined the 5/8" hex head to a 9/16" hex.

Jim
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Old 04-28-2008, 06:56 AM   #4
TravisH
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Re: Door threads stripped ???????

you guys never heard of heli-coils?
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Old 04-28-2008, 07:06 AM   #5
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Re: Door threads stripped ???????

Quote:
Originally Posted by TravisH View Post
you guys never heard of heli-coils?
dont last long in this application i tried em years ago
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Old 04-28-2008, 08:04 AM   #6
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Re: Door threads stripped ???????

Quote:
Originally Posted by cdowns View Post
dont last long in this application i tried em years ago
The plate just too thin to hold them? I put one on my d/s A pillar a year ago without problems... though I've only been pushing the truck
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Old 04-28-2008, 09:06 AM   #7
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Re: Door threads stripped ???????

Helicoils will not work because you are dealing with thin metal. What will work is a threaded insert for thin metals. I have attached a web page that has the threaded inserts. I believe that you need a 3/8-16 thread. You drill out the thread with a 9/16 drill and the insert is two pieces, one on each side of the metal and tighten the two pieces together and that sets your insert. The web site shows an insert that has been installed. Another option would be a rivet nut


http://www1.mscdirect.com/CGI/NNPDFF...8129&PMCTLG=00
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Old 04-28-2008, 04:39 PM   #8
Old Money
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Re: Door threads stripped ???????

i had one stripped out. i was in a hurry and no welder so i double nutted it and its held. it took some effort and i had to talk to it nicely and it works. Old money.
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Old 04-28-2008, 05:54 PM   #9
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Re: Door threads stripped ???????

yeah i used the wrong bolts in the original holes..(rookie!!) when i was doin mine 2 years ago. i drilld out and re-tapped em, perty good still!.. ha
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