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Old 11-19-2017, 11:07 PM   #1
ThadandDad48
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First Build Thad and Dad 48 5 window

Well decided to add a build thread here have read several peoples builds and thought I would document our build here as well so that someone might benefit from us as we have benefitted from other such as Skymags and Joedoh. thanks guys here goes.
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Old 11-20-2017, 11:06 AM   #2
joedoh
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Re: First Build Thad and Dad 48 5 window

cant wait!
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Old 11-21-2017, 12:01 AM   #3
NorCalGal
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Re: First Build Thad and Dad 48 5 window

I'm in
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Old 11-21-2017, 10:16 AM   #4
gigamanx
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Re: First Build Thad and Dad 48 5 window

Time to get your hands dirty. Invest in some gloves

What's the plan for the build?

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Old 12-06-2017, 10:29 AM   #5
ThadandDad48
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Re: First Build Thad and Dad 48 5 window

So turns out I am not so good at documenting what I am doing but will try to catch it up as we progress. We have a 48 5 window body and a 2001 short wheel base s10 frame we have stretched 8" by moving the front spring hangers back and cutting 11" off rear of frame and the flipping side to side and welding back on. This gives us a 116" wheel base just like the original truck.
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Old 12-06-2017, 10:48 AM   #6
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Re: First Build Thad and Dad 48 5 window

Fabricated body mounts from 4" square tubing using Skymags revision 2 dimensions for reference. Clamped them to the frame for a test fit using c-clamps and here is what we got.
[IMG][/IMG]
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Old 12-06-2017, 11:41 AM   #7
gigamanx
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Re: First Build Thad and Dad 48 5 window

Quote:
Originally Posted by ThadandDad48 View Post
Fabricated body mounts from 4" square tubing using Skymags revision 2 dimensions for reference. Clamped them to the frame for a test fit using c-clamps and here is what we got.
[IMG][/IMG]
Looks about perfect to me!
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Old 12-06-2017, 06:38 PM   #8
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Re: First Build Thad and Dad 48 5 window

that extending the wheelbase trick takes longer to pony up the gonads to do it than it takes to do it. you get a free 1" drop out of it too!

looking great!
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Old 12-07-2017, 01:32 PM   #9
ThadandDad48
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Re: First Build Thad and Dad 48 5 window

Yep moved the front hangers back first figuring I could always change my mind and go back, but taking the saw to the frame had a certain amount of pucker factor to it. In the end the actual procedure was quite easy and going forward I would have no hesitations doing it again. The one inch drop actually takes the natural rake out of the frame so the truck cab sits dead level on the mounts I made. I like the look of level and it sure makes getting everything else lined up easier.
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Old 12-07-2017, 05:30 PM   #10
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Re: First Build Thad and Dad 48 5 window

you should have documented the process, the guy who did that originally (another russ from wichita!) used photobucket and his pictures are gone, so all we have is the text descriptor.
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Old 12-07-2017, 10:42 PM   #11
ThadandDad48
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Re: First Build Thad and Dad 48 5 window

Yeah like I said before better at doing than documenting. I can take some pictures of how it turned out and post them here. I followed the text but pictures make things clearer.
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Old 12-07-2017, 10:58 PM   #12
ThadandDad48
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Re: First Build Thad and Dad 48 5 window

[IMG][/IMG]

So mocked up the bed just to make sure things were going to work right and wouldn't you know the bed sits 2 inches high. Guess I will be loosing some bed depth.

I think the easiest way to do this will be to weld on a second set of angle brackets on the bed sides I think what I have figured out will have the bed wood clearing the highest part of the frame by about a 1/4" so with a heavy load will actual rest on the frame otherwise just on the 3 cross-sills am I missing something or does this course of action seam reasonable already have the angles so ready to weld as soon as tomorrow.
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