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Old 10-23-2012, 09:40 PM   #1
Horsman
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Swollen spark plug wires

Anyone ever seen anything like this; see pic?

Ordered the Petronix custom fit plug wires and here is what I get after 250 miles. Most of the wires are starting to do this close to the spark plug end.

I am running the factory distributor with a Crane electronic ignition conversion on a 402. Wanted to keep engine compartment stock appearing and hate making plug wires...any ideas of the cause or wire recommendations appreciated.

Thanks in advance.
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Old 10-23-2012, 09:57 PM   #2
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Re: Swollen spark plug wires

No, never...
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Old 10-23-2012, 10:12 PM   #3
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Re: Swollen spark plug wires

Call Petronix.
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Old 10-24-2012, 12:22 AM   #4
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Re: Swollen spark plug wires

MSD or Taylor wires for me
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Old 10-24-2012, 01:58 PM   #5
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Re: Swollen spark plug wires

Low quality silicone compound in the sleeving. I have heard that could happen but yours is the first I have ever seen...
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Old 10-24-2012, 02:01 PM   #6
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Re: Swollen spark plug wires

Having pictures is good documentation. I'd contact the manufacturer - looks like a manufacturing defect to me.
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Old 10-24-2012, 03:45 PM   #7
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Re: Swollen spark plug wires

If NEVER seen anything like that before. Wow. MSD for me and never had any problems. Call the manufacturer and obviously stop drivin the truck until u swap them out.

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Old 10-24-2012, 08:31 PM   #8
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Re: Swollen spark plug wires

Never seen it on new wires.I have seen it on old oil/gas/solvent soaked wires.
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Old 10-24-2012, 09:54 PM   #9
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Re: Swollen spark plug wires

Is this a new type od wires for Pertronics or have these been out a while?
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Old 10-24-2012, 10:13 PM   #10
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Re: Swollen spark plug wires

Are they the stock style 7mm wires? If so i put a set on my car a few weeks back and have around four hundred mile on them....i will have a close look tomorrow!
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Old 10-25-2012, 09:02 PM   #11
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Re: Swollen spark plug wires

I sent the manufacturer the pics, they had never seen it before either. New set on the way once I remove the old ones and send them back. Hopefully just a bad set of wires.

Bizarre for sure?
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Old 10-25-2012, 09:20 PM   #12
Horsman
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Re: Swollen spark plug wires

Quote:
Originally Posted by crawdadfox View Post
Are they the stock style 7mm wires? If so i put a set on my car a few weeks back and have around four hundred mile on them....i will have a close look tomorrow!
These are the stock appearing precut length 7MM wires they offer.
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Old 10-26-2012, 12:04 AM   #13
'68OrangeSunshine
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Re: Swollen spark plug wires

You might think about hi-temp woven "sox" around your plug wires if they're real close to the manifold.
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