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Old 09-01-2014, 06:28 PM   #1
bob_o
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NV 3500 5-speed in a Square

Has anybody done this swap? My '75 Sierra originally had a 3-speed Saginaw, currently has a TH350 and I've been thinking about going back to a manual, but something a bit more modern. My truck is my daily, has a 290hp GM crate motor with a stock 3.73 (I think) limited slip rearend. I don't plan on ever doing any major towing with the truck. Just want a bit better mileage and have always preferred a stick. I know that I would have to upgrade to a hydraulic clutch/slave setup, but I'm not too concerned about that. I found an NV 3500 on the local CL for a very reasonable price and it appears to be in good condition (seller claims it has been recently rebuilt). Just want to know if these transmissions are worth the effort. Thanks in advance!



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Old 09-01-2014, 09:31 PM   #2
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Re: NV 3500 5-speed in a Square

They are a decent transmission and will hold up as long they are taken care of and not abused to much. I do know that finding 3rd gear while getting on it can be difficult, hurst does make a competition plus shifter for it.
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Old 09-02-2014, 10:29 AM   #3
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Re: NV 3500 5-speed in a Square

i have one in my 79 shortbed, easy swap, only thing i really had to do was drill some new holes for my tcase cross member (you wont have that issue). it has been in the truck for 5 years and has pulled heavy loads, been wheeled, and even to the truck pulls. i have had no issues. I will never go back to a 4 spd
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Old 09-02-2014, 10:53 AM   #4
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Re: NV 3500 5-speed in a Square

Quote:
Originally Posted by bundy View Post
i have one in my 79 shortbed, easy swap, only thing i really had to do was drill some new holes for my tcase cross member (you wont have that issue). it has been in the truck for 5 years and has pulled heavy loads, been wheeled, and even to the truck pulls. i have had no issues. I will never go back to a 4 spd
So no mods to the trans tunnel (besides the shifter hole) are needed? How did you go about hooking the master cylinder to the pedal?

Thanks,
Paul
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Old 09-02-2014, 12:37 PM   #5
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Re: NV 3500 5-speed in a Square

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Originally Posted by bundy View Post
i have one in my 79 shortbed, easy swap, only thing i really had to do was drill some new holes for my tcase cross member (you wont have that issue). it has been in the truck for 5 years and has pulled heavy loads, been wheeled, and even to the truck pulls. i have had no issues. I will never go back to a 4 spd
Right on. Makes me wonder if I'd have clearance issues with a low hump floor..
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Old 09-02-2014, 01:44 PM   #6
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Re: NV 3500 5-speed in a Square

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Right on. Makes me wonder if I'd have clearance issues with a low hump floor..
That's what I'm wondering.

I have a set of mechanical pedals I'm using. I'm not paying the crazy prices these guys ask for a used, rusty, worn out set of hydro pedals....
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Old 09-02-2014, 11:09 AM   #7
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Re: NV 3500 5-speed in a Square

i had to move the tunnel hole back about 4 inches, same for the 4wd shifter. i did not have any height clearance issues with the 4wd tunnel. If you are using a hydro clutch setup all you need to do it to connect the mater and slave cylinders. i used a section of brake line the and ran under the trans to the pass side of the trans. if i ever get around to it i would use stainless braided and go along the fw and then drop sown the pass side
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Old 09-02-2014, 11:10 AM   #8
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Re: NV 3500 5-speed in a Square

Get a set of 85-86 CK or 87-91 RV hydraulic clutch pedals.
The NV3500 is a good tranny as long as you respect its' limits. If your motor exceeds 300ft-lb of torque, at lower RPMs, it won't last long.
Be sure it's an NV3500. The 88-92 MG290, HM290, and 5LM60 had various reliability problems and were often passed off as an NV3500... Hopefully they've all gone the way of the Dodo.
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Old 09-02-2014, 06:16 PM   #9
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Re: NV 3500 5-speed in a Square

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Originally Posted by hatzie View Post
Get a set of 85-86 CK or 87-91 RV hydraulic clutch pedals.
The NV3500 is a good tranny as long as you respect its' limits. If your motor exceeds 300ft-lb of torque, at lower RPMs, it won't last long.
Be sure it's an NV3500. The 88-92 MG290, HM290, and 5LM60 had various reliability problems and were often passed off as an NV3500... Hopefully they've all gone the way of the Dodo.
Cool. thanks for the info. Are there any obvious visual clues that set the NV3500 apart from the MG290, HM290, and 5LM60?
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Old 09-02-2014, 03:16 PM   #10
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Re: NV 3500 5-speed in a Square

Im also thinking about this swap. Dose anyone know if you can mount the clutch pedal from an 88-98 truck in a square?

My gearbox is from a -91 W/T. Is that an nv3500 or something else?

Do you think the driveshaft should fit in my -81 C10?
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Old 09-02-2014, 03:42 PM   #11
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Re: NV 3500 5-speed in a Square

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Originally Posted by Lepsyl View Post
Im also thinking about this swap. Dose anyone know if you can mount the clutch pedal from an 88-98 truck in a square?
The 85-91 squares had hydraulic clutches so no need to use the T400 pedals.
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1967 Dodge W200 B383, NP420/NP201 SOLD
1969 Dodge Polara 500 B383, A833 SOLD
1972 Ford F250 FE390, NP435/NP205 SOLD
1976 Chevy K20, 6.5L, NV4500/NP208 SOLD
1986 M1008 CUCV SOLD
2000 GMC C2500, TD6.5L, NV4500
2005 Chevy Silverado LS 2500HD 6.0L 4L80E/NP263
2009 Impala SS LS4 V8


RTFM... GM Parts Books, GM Schematics, GM service manuals, and GM training materials...Please include at least the year and model in your threads. It'll be easier to answer your questions.
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Old 09-02-2014, 03:46 PM   #12
Lepsyl
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Re: NV 3500 5-speed in a Square

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Originally Posted by hatzie View Post
The 85-91 squares had hydraulic clutches so no need to use the T400 pedals.
Yeah but my car is an -81 Automatic and finding a hydralic clutch pedal is impossible in Sweden.
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Old 09-02-2014, 03:54 PM   #13
bundy
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Re: NV 3500 5-speed in a Square

are there any u-pull it yards around? a set of pedals here is less than $50
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Old 09-02-2014, 07:56 PM   #14
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Re: NV 3500 5-speed in a Square

If you get lucky there's a dataplate on the tranny that will give you a definite ID.

This is an Up-To-Standards trade newsletter article on the various differences but they're all internal.
http://rsgear.com/articles/1998_11.pdf

This is a pretty comprehensive list of the tag codes.
http://www.smartpartsauto.com/manual...500_chevy.html
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1959 M35A2 LDT465-1D SOLD
1967 Dodge W200 B383, NP420/NP201 SOLD
1969 Dodge Polara 500 B383, A833 SOLD
1972 Ford F250 FE390, NP435/NP205 SOLD
1976 Chevy K20, 6.5L, NV4500/NP208 SOLD
1986 M1008 CUCV SOLD
2000 GMC C2500, TD6.5L, NV4500
2005 Chevy Silverado LS 2500HD 6.0L 4L80E/NP263
2009 Impala SS LS4 V8


RTFM... GM Parts Books, GM Schematics, GM service manuals, and GM training materials...Please include at least the year and model in your threads. It'll be easier to answer your questions.
And please let us know if and how your repairs were successful.

Last edited by hatzie; 09-02-2014 at 08:05 PM.
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