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Old 10-05-2019, 06:32 PM   #1
71gmcC15
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What should I do?

The iner rust on my roof is getting pritty bad. Should I fix it or just run it. Some pictures of the rust. It's not the worst I've seen but just give it time. I know they sell the iner windsheld panels but what about above to doors?
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( second times the charm) 71 gmc c15 307 sbc 373 rear gears positrac sm 465 trans. ( not listed on spid but is original )
94 chevy k1500 350 tbi 373 rear gears 4l60e one wheel peel. Gutless
07 gmc sierra classic rcsb 4.3 lt 5 speed w/t
04 chevy Silverado 1500 ext cab 5.3 4l60e.
81 chevy Scottsdale k10 muncie sm465 Np208 10 bolt 8.2 ( Old Green)
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Old 10-05-2019, 07:48 PM   #2
LockDoc
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Re: What should I do?

Quote:
Originally Posted by 71gmcC15 View Post
The iner rust on my roof is getting pritty bad. Should I fix it or just run it. Some pictures of the rust. It's not the worst I've seen but just give it time. I know they sell the iner windsheld panels but what about above to doors?
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I bet you can find a good roof in your area if you do some looking. There is a member in Brookings (71swb4x4) that might know where parts are. Shawn is a great guy and pretty sharp on these trucks.

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Old 10-05-2019, 08:11 PM   #3
71gmcC15
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Re: What should I do?

Thanks loc doc.I've seen him on here before seem like a good guy. Maby we will meet some day. As for finding a good roof I have not looked. Would it be cheaper to graft a roof from another pickup on to mine or fix what I have? I gess thats what I should of started out asking. Haha.
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( second times the charm) 71 gmc c15 307 sbc 373 rear gears positrac sm 465 trans. ( not listed on spid but is original )
94 chevy k1500 350 tbi 373 rear gears 4l60e one wheel peel. Gutless
07 gmc sierra classic rcsb 4.3 lt 5 speed w/t
04 chevy Silverado 1500 ext cab 5.3 4l60e.
81 chevy Scottsdale k10 muncie sm465 Np208 10 bolt 8.2 ( Old Green)
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Old 10-06-2019, 12:24 AM   #4
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Re: What should I do?

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Originally Posted by 71gmcC15 View Post
Thanks loc doc.I've seen him on here before seem like a good guy. Maby we will meet some day. As for finding a good roof I have not looked. Would it be cheaper to graft a roof from another pickup on to mine or fix what I have? I gess thats what I should of started out asking. Haha.

It's hard to tell what would be best without actually seeing it up close. If you can find a good original roof you could cut the pieces you need out of it. They would fit better than the aftermarket stuff. I have 3 or 4 of them but I don't want to try and ship one from Iowa....

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Old 10-06-2019, 12:47 AM   #5
dmjlambert
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Re: What should I do?

Above my driver door the rust was so bad and metal eaten away that the strip of metal holding my door weatherstrip could be wiggled with 2 fingers. There was no point in worrying about new weatherstrip because during rain the water would go into the holes under the gutter outside and come out the holes above the door and dribble on me. Plus, above the windshield was bad. I bought the replacement inner front roof patch from GMC Pauls and took it to a local body shop and had them install it. Additionally, they fabricated the bad area above the driver door. It is now very solid and problems solved. So you can get options from body shops and see what they can do. It would have to be an old school body shop.

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Old 10-06-2019, 10:12 AM   #6
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Re: What should I do?

The rust is coming from the back side of the sheet metal. You can bet it's worse than what you can see. I would recommend you repair it sooner than later.
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Old 10-06-2019, 11:55 AM   #7
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Re: What should I do?

Thanks for all the information. Thares a guy in my town that does really good work. He made an extended cab 65 chevy. I am going to ask him And see what he thinks. I can assuame that's it's going to cost quite a bit do to the location. All overhead work.
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( second times the charm) 71 gmc c15 307 sbc 373 rear gears positrac sm 465 trans. ( not listed on spid but is original )
94 chevy k1500 350 tbi 373 rear gears 4l60e one wheel peel. Gutless
07 gmc sierra classic rcsb 4.3 lt 5 speed w/t
04 chevy Silverado 1500 ext cab 5.3 4l60e.
81 chevy Scottsdale k10 muncie sm465 Np208 10 bolt 8.2 ( Old Green)
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Old 10-07-2019, 07:39 AM   #8
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Re: What should I do?

Until you can get it fixed, I would cut out the bad areas and the get a spray rig and shoot some OSPHO into the areas that will convert what ever is up there and slow down the corrosion until you can get it repaired properly

that is what i did with mine , i had a leaky drip rail for years
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Old 10-07-2019, 11:04 AM   #9
71gmcC15
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Re: What should I do?

I did spark a bunch of wd 40 up thare to protect the good metal a little bit. I think I figured out what I'm going to do. I'm just going to drive it. And when the roof falls on my head then I'll find another to drive. Or if I can find a good cab for cheap I'll do a cab swap. I think this is the most cost savings way of doing it. Yes I would love to fix this roof. But for what it will cost I could go out and get another pickup. And the rail doesn't leak any more because I resealed it.
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( second times the charm) 71 gmc c15 307 sbc 373 rear gears positrac sm 465 trans. ( not listed on spid but is original )
94 chevy k1500 350 tbi 373 rear gears 4l60e one wheel peel. Gutless
07 gmc sierra classic rcsb 4.3 lt 5 speed w/t
04 chevy Silverado 1500 ext cab 5.3 4l60e.
81 chevy Scottsdale k10 muncie sm465 Np208 10 bolt 8.2 ( Old Green)
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Old 10-07-2019, 03:40 PM   #10
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Re: What should I do?

Most cabs I've seen with the roof rot also have other areas just as bad lower in the pillars, possibly fire wall and floor areas. Check those areas along with the cab supports, inner/outer rockers and cab corners too.

Some are better to just do a cab swap with one from out West.
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Old 10-07-2019, 04:34 PM   #11
71gmcC15
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Re: What should I do?

The floor does need fixed wit some cab sapports. The fire wall and cowl area have no rust that I have found. Yes I removed the cowl panel and checked. And the heater box. The floor is not coercing to me because you can buy a hole new floor. You can't buy a new roof. Not all of it anyway.
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( second times the charm) 71 gmc c15 307 sbc 373 rear gears positrac sm 465 trans. ( not listed on spid but is original )
94 chevy k1500 350 tbi 373 rear gears 4l60e one wheel peel. Gutless
07 gmc sierra classic rcsb 4.3 lt 5 speed w/t
04 chevy Silverado 1500 ext cab 5.3 4l60e.
81 chevy Scottsdale k10 muncie sm465 Np208 10 bolt 8.2 ( Old Green)
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Old 10-07-2019, 09:06 PM   #12
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Re: What should I do?

You can post a want to buy ad on the parts board for just about anything if you sign up for the premium membership (recommended). There's often somebody actively parting a truck or somebody who has parts trucks laying around. Get a whole roof or sections you need. I have seen whole cabs listed for sale.

In your case since the rust is not bad, and now that you have the gutter sealed again, I predict it will take many years before you see any progression of the rust spots. If you're going to run it until the roof falls in you may have a long drive. I think your cab may be a good candidate to stick a screwdriver into those rust holes and waller them out to get rid of the thinest metal, and use small bottle brush to swab degreaser, metal prep, and POR-15 behind the hole and in front of hole. Then put POR-15 soaked fiberglass fabric across the hole inside with tweezers, and outside by just pressing it on there and painting over with more POR-15. Give POR-15 a mist of primer while still tacky, later bondo, sand, paint. That would probably be a 25 year fix and very inexpensive. I believe I will do that on a couple of spots on my truck.

Don't get any of it on your hands or anything you don't want painted forever.
https://www.amazon.com/POR-15-40909-...dp/B077J66P27/
https://www.por15.com/POR-15-Power-Mesh
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