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05-09-2002, 06:18 AM | #1 |
Active Member
Join Date: Jan 2000
Location: Alabama USA
Posts: 149
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Crack at door hinge
Anyone ever this problem drivers door top hinge crack? Ever time I open door I see the crack give just a little bit. Thinking about just running a bead with a welder anyone ever try this? Any idea or suggestions..... Thanks
------------------ 67 GMC 305E V-6 (Ole Blue) Rust In Progress (RIP) 85 Harley FXRS (Baby Blue)
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67 GMC 305E V-6 (Old Blue) Rust In Progress (RIP) 85 Harley FXRS (Baby Blue) MEMBER OF THE DRUM BRAKE CLUB |
05-09-2002, 07:42 AM | #2 |
Senior Member
Join Date: Jun 2001
Location: Shelbyville, KY
Posts: 3,261
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Common problem on our trucks. Welding bead on sheetmetal will not help. Best bet is either backplating or replacing door. Sorry but that's reality~~~~Huck
------------------ 72 Cheyenne, 350, 5spd, LWB, Super trim. 71 GMC JIMMY 4X4 --needs stuff-! |
05-09-2002, 08:02 AM | #3 |
Senior Member
Join Date: Jul 2001
Location: Muskegon,MI,USA
Posts: 6,026
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We have welded several doors with the cracks and have not had one weld fail in any of the doors. Maybe we have not seen enough time go by, but some of the welds are over 10 years old. We always sand blast the area prior to welding and if the material looks good after blasting and the crack width is 1/8" or less we simply weld with a wire welder.
Some of our doors have rust and are cracked and those we plate with 18 gage sheet metal. This has been our experience for what it is worth. Jim
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1971 Shortbox step side 4x4, 350 sbc, 3:07 rear end 1965 Impala SS 400 sbc, Muncie rock crusher 1966 Impala SS 396 bbc, TH 400 1969 El Camino, 350 sbc, TH 350 1971 Snowplow built on a Blazer frame 1972 GMC Short bed, stepside, TH 400, 427 BBC |
05-09-2002, 08:05 AM | #4 |
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Join Date: Mar 2001
Location: Virginia Beach, Va. U.S.A.
Posts: 15,320
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I welded mine too. It's only been a year though.
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05-09-2002, 08:35 AM | #5 |
CCRider
Join Date: Feb 2000
Location: Olive Branch,MS,USA
Posts: 2,232
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I had this problem on mine,it seemed to be from the door being "sprung"[opened too far maybe from backing into something] I welded the crack in place to try and fix the problem,but the weld warped the door and I had to put shims under the bottom hinge to get the door to shut. When I restored the truck I took the door off,straighten the spot and rewelded it and I have had no problems
------------------ 72 GMC Sierra SWB almost finished---- 84 Softail Olive Branch MS
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72 GMC Sierra SWB almost finished---- 84 Softail Olive Branch MS |
05-09-2002, 08:37 AM | #6 |
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Join Date: Mar 2000
Location: Saskatoon,SK,Canada
Posts: 2,476
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Make sure the outer is securely plug welded to the structure behind it. Repair any bad spot welds and add a few new ones if need. It'll help alot.
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Saskatoon, Saskatchewan Canada |
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