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Old 12-07-2009, 01:54 AM   #1
496 chevy
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Just thought I would show my crew cab build

Here is the begining stages of the crew cab build I will post some more as I get some time. I shaved all the emblems, body seems, cab lights, did some custom touches to the interior, and made it into a single wheel no longer a dually. Soon to be cummins powered cant wait for it to be done I will keep you all posted.
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Old 12-08-2009, 01:50 AM   #2
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Re: Just thought I would show my crew cab build

Heres some more on the crew cab build. Here you can see me shaving all the seems welding in the holes in the roof from cab lights, preping the cab for primer, and paint.
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Old 12-08-2009, 01:58 AM   #3
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Re: Just thought I would show my crew cab build

here is the steel goodmark cowl induction hood being prepped and painted. the bed being prepped and painted.
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Old 12-08-2009, 08:52 AM   #4
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Re: Just thought I would show my crew cab build

love the pic of the cab on the trailer! hope to see mine on 1 too!

looking good...
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Old 12-08-2009, 11:31 AM   #5
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Re: Just thought I would show my crew cab build

Man that thing is big! How much lift did you put on it?
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Old 12-08-2009, 11:02 PM   #6
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Re: Just thought I would show my crew cab build

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Man that thing is big! How much lift did you put on it?
it only has 8 inches in those pics. it now has ten.
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Old 12-08-2009, 11:08 PM   #7
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Re: Just thought I would show my crew cab build

Here are some pics of spraying the bed liner on in the bed. Gotta love ebay I got a $600-$700 bed liner for about two hundered after all said and done.
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Old 12-08-2009, 11:15 PM   #8
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Re: Just thought I would show my crew cab build

rubberized sound deadener. I would greatly recommend using sound deadener another ebay purchase. You may notice the white face gauges back lit with blue leds those are an overlay kit from ebay also only like thirty dollars and worth every penny.
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Old 12-08-2009, 11:21 PM   #9
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Re: Just thought I would show my crew cab build

Man that truck looks sweet. What brand bed liner is that it looks really nice?
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Old 12-08-2009, 11:57 PM   #10
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Re: Just thought I would show my crew cab build

Very Nice Build, Can u tell me a little more about the bedliner kit? Ease of installation, a ebay link?? Quality of kit?

Thanks, Rick
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Old 12-09-2009, 12:08 PM   #11
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Re: Just thought I would show my crew cab build

very nice!!!
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Old 04-04-2010, 12:45 AM   #12
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Re: Just thought I would show my crew cab build

Any updates on this bad truck?!
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Old 04-06-2010, 12:12 PM   #13
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Re: Just thought I would show my crew cab build

I have been busy with work but I now have the corporate 14 with disc brakes under the rear the cummins is mocked up and just fixed the killer dowel pin. I will get some new pics up soon. thanks for the interest.
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Old 05-11-2010, 12:54 AM   #14
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Re: Just thought I would show my crew cab build

Here are some recent pictures. showing some frame mods for the cummins and the custom exhaust. I started it this last weekend. it is getting close now. need to finish the gauge pillar pod and some drive lines then it will move again. woo hoo!!!
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Old 05-11-2010, 03:07 AM   #15
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Re: Just thought I would show my crew cab build

What year cummins is that? Looks very sweet man keep up the good work.
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Old 05-12-2010, 12:05 AM   #16
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Re: Just thought I would show my crew cab build

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What year cummins is that? Looks very sweet man keep up the good work.
The cummins is a 91.5 with stock injectors tweaked the pump, 3200 gov. spring ,and new 35hx turbo.
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Old 05-11-2010, 03:09 AM   #17
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Re: Just thought I would show my crew cab build

very cool project. How was the install of the "fat mat" insulation? I ask because I just removed my sagging headliner board from my '85 Suburban and have been thinking of using that stuff as a headliner for a while. Any input?
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Old 05-12-2010, 12:01 AM   #18
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Smile Re: Just thought I would show my crew cab build

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very cool project. How was the install of the "fat mat" insulation? I ask because I just removed my sagging headliner board from my '85 Suburban and have been thinking of using that stuff as a headliner for a while. Any input?
the fat mat was easy to install and sticks great I would use it. I just started my cummins up in the truck and it is just as quiet as a new truck.
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Old 05-12-2010, 01:35 AM   #19
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Re: Just thought I would show my crew cab build

cool, I think I will order some. Thanks a lot, and keep plugging away.
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Old 05-12-2010, 09:25 PM   #20
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Re: Just thought I would show my crew cab build

Any reason you are using a vacuum brake booster, rather than hydroboost?
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Old 05-15-2010, 06:37 PM   #21
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Re: Just thought I would show my crew cab build

Can you provide more details on frame modifications needed to install the cummins? thanx
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Old 05-15-2010, 09:59 PM   #22
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Re: Just thought I would show my crew cab build

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Can you provide more details on frame modifications needed to install the cummins? thanx
I used the front crossmember out of the dodge I got the engine from. and I used some 2x6" 1/8" wall tubbing and plated the outside of the frame so I could cut some of the c channel away on the topside. probably wouldn't have to do this if it didn't have A/C.
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Old 05-18-2010, 09:33 PM   #23
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Re: Just thought I would show my crew cab build

Very nice truck! This truck was dang nice before the resto! Nice job on the cummins swap as well. Do you plan on running an intercooler on it?
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Old 05-19-2010, 11:52 PM   #24
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Re: Just thought I would show my crew cab build

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Very nice truck! This truck was dang nice before the resto! Nice job on the cummins swap as well. Do you plan on running an intercooler on it?
Yeah I plan on running an intercooler I have been measuring a few of them and have heard that the second gen dodge one works good. do you have any input on that?
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Old 05-20-2010, 05:02 PM   #25
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Re: Just thought I would show my crew cab build

Yes it does. In fact I put one in my little brother's 1984 chevy. Let me find you a link for a few pics.

The pics of the intercooler are near the bottom of the thread on the first page. If you need measurements or more pics, let me know. The truck is still at the body shop and I can get more pics because the intercooler is out of the support.
http://www.67-72chevytrucks.com/vboa...light=usmc+4x4
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