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Old 06-22-2011, 06:22 PM   #1
DANTIP
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Radiator/Shroud Problem

I helped diagnose a cooling problem that only occurred at idle with the A/C on. This truck had all new cooling parts (radiator, hoses, water pump, thermostat, clutch fan, etc.). The truck would overheat in traffic.

I received a picture like this one (I chose this one because the gap is so evident) and was able to help the owner diagnose the problem. Notice the poor fit of the shroud to the radiator (you can see the fan clutch through the gap). At idle, the only air going through the radiator was being pulled by the fan. The air is going to follow the path of least resistance. The gap shown is an example of how an aftermarket radiator may not fit the shroud properly. The truck would do fine on the highway with the A/C on but at low speed, when the fan was supposed to be pulling air across the condenser then through the radiator, too much air was sneaking through the unintended gaps between the radiator and shroud. Another cause of this would be incorrect radiator mounts (4-core mounts with a 3-core radiator for example).

Long-Story-Short, make sure this gap is very narrow or find some way of sealing it up. Otherwise you can expect low-speed cooling problems.
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Old 06-22-2011, 06:34 PM   #2
leddzepp
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Re: Radiator/Shroud Problem

people dont often realize how important a shroud is to a cooling system.
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Old 06-23-2011, 07:35 AM   #3
MagmaJct
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Re: Radiator/Shroud Problem

Good one. I was just involved in a discussion on this board where the owner was considering going to a colder thermostat to solve this very issue. Eventually he revealed he had no shroud because it wouldn't fit the fan. (Fan was too big.) Unfortunately, I'm heading out the door and have no time to link to the thread. (I can type faster than I can find the thread.)

Cheers!
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Old 06-23-2011, 02:16 PM   #4
D.PASSMORE
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Re: Radiator/Shroud Problem

Something that I looked at numerous times is; the lenght of the After Market clutch fans. I have a OE one that went inop and purchased a replacement for NAPA. The shaft was about a 1/4" shorter in length than the OE. I looked at a couple different brands and all have the same diminsions. I don't like the fan sitting a 1/4" further out of the shroud. Beside inserting a spacer, haven't figured that one out.
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Old 06-23-2011, 04:46 PM   #5
Classic Heartbeat
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Re: Radiator/Shroud Problem

The picture looks like they are using the wrong radiator clamps. They look to be 4 row clamps on a 3 row radiator. WES
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Old 06-23-2011, 04:54 PM   #6
elf w/capital T
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Re: Radiator/Shroud Problem

...i know its ghetto but it works and looks clean, i cut a piece of metal, and bent it and it covers that little gap and is just flat.... just my two cents, good luck
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