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Old 05-15-2003, 05:24 PM   #1
dc oaks
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Question frame cutting

what does everyone use to cut their frames with.
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Old 05-15-2003, 06:46 PM   #2
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I haven't done it, but I would probably use a 7" circular saw with a metal grinding blade. Would be the easiest way to make a nice cut.
-- Mike
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Old 05-22-2003, 01:40 AM   #3
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i use the good ole hot wrench " CUTTING TORCH",, just remember if you are going to do some welding on it never weld verticle,, you will only end up creating a weak spot,,, always cut the frame at a about a 45 degree or more angle the weld that and plate it with 1.4 inch plating then you can be pretty safe feeling
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Old 05-27-2003, 03:33 AM   #4
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First, I marked the area to be removed, 2 marks down the frame. Then I made a rough cut with the cutting torch and left the frame an inch longer than needed. Then I made the final cut with a porta-band saw. I then cut on the frame on the other end of the part to be removed, then pulled it together and welded it. I then took the piece removed from each side, cut it longways and removed about 1/2" then welded this piece inside the frame for extra support. Remember, the worst thing you can do is to get in a hurry. Do it right the first time.
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Old 05-28-2003, 05:48 AM   #5
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frame

The best frame splice I have even seen on these trucks was done by EFABMAN. Do a search & you might find it.
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Old 05-28-2003, 10:54 AM   #6
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agreed with Zoomy. I kept those pics just for me.
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Old 05-30-2003, 08:23 AM   #7
dc oaks
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thanks guys going to do the search now.
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Old 05-30-2003, 11:56 AM   #8
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Earl has a series of pictures on his web site that show pretty clearly the steps. Go here:

http://ebfabman.com

drop down and find the pictures. The frame cutting start from pic #14 on.

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Old 06-20-2003, 11:08 PM   #9
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If you cut it at a 30 degree angle instead of a forty five it will be considerably stronger. Just a thought from a young punk fabricator/ wanna be engineer. If you don't believe me look at crane booms or steel over head fabricated beams. All have 30 degree angles in them. Good luck
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Old 06-20-2003, 11:57 PM   #10
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you can use a sawsall
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Old 06-21-2003, 02:02 PM   #11
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Stronger Yet

I think the way Earl (efabman) does it beats them all. More surface area along the joint is the way to go.
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Old 06-21-2003, 02:04 PM   #12
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Very Nice

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Old 06-25-2003, 01:40 AM   #13
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I have used a sawzall to cut frames with no problem. When I tore the frame in half on my 85 K10 the frame shop pulled the frame back together, welded the seam after ginding a V into the break and plated the inside and bottom of the frame. What he did that I noticed was a little different is that the plates he fabricated for the back and bottom rails had several 1/2" holes drilled in them and the holes were filled with a weld bonding the center section of the mending pieces to the rail as well as the edges.
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Old 06-25-2003, 10:06 AM   #14
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hi richard thats exactl;y how i fixed the frame on my 80 k 20 i tried to steer clear of the continuous straight line welds and i di the PLUG welds like was done to youres,, except i sued 3/4 inch holes,, i would have loved to been able to do eabmans way but those 73 and up frames have way to many whoops and dips,,lol

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