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03-18-2014, 06:56 AM | #1 |
Don't Crush em Restore em
Join Date: Aug 2004
Location: Pinehurst, Texas
Posts: 764
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Dual fuel tank switching schematic
Does anyone have a schematic of the dual fuel tank switching circuit they could share with me. I have the schematic for the basic chassis electrical but it does not show the dual fuel tank switching circuit.
Need to be the non injector, non electric fuel pump schematic. I have searched the site and only found ones for injector and electric fuel pump version. Thanks in advance, Jeff
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TexasJeff 2009 Silver with Linen Interior Cadillac DTS 1990 Red with White Top and Interior Ford Mustang GT convertible 1998 Red with Gray Interior, C3500 Chevy Crew Cab Dually Last edited by TexasJeff; 03-18-2014 at 07:20 AM. |
03-18-2014, 10:40 AM | #2 |
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Location: Wentworth, NH
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Re: Dual fuel tank switching schematic
All of the GM factory schematics are in my signature.
Some of the 1980 trucks had an additional timer relay that is not in my schematics...http://67-72chevytrucks.com/vboard/s...4&postcount=36
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1959 M35A2 LDT465-1D SOLD 1967 Dodge W200 B383, NP420/NP201 SOLD 1969 Dodge Polara 500 B383, A833 SOLD 1972 Ford F250 FE390, NP435/NP205 SOLD 1976 Chevy K20, 6.5L, NV4500/NP208 SOLD 1986 M1008 CUCV SOLD 2000 GMC C2500, TD6.5L, NV4500 2005 Chevy Silverado LS 2500HD 6.0L 4L80E/NP263 2009 Impala SS LS4 V8 RTFM... GM Parts Books, GM Schematics, GM service manuals, and GM training materials...
And please let us know if and how your repairs were successful. |
03-18-2014, 01:00 PM | #3 |
Don't Crush em Restore em
Join Date: Aug 2004
Location: Pinehurst, Texas
Posts: 764
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Re: Dual fuel tank switching schematic
Thanks Hatzie you are the man, mine is an 80 and with the extra timer relay..
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TexasJeff 2009 Silver with Linen Interior Cadillac DTS 1990 Red with White Top and Interior Ford Mustang GT convertible 1998 Red with Gray Interior, C3500 Chevy Crew Cab Dually |
03-19-2014, 12:33 AM | #4 |
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Re: Dual fuel tank switching schematic
That timer relay is obsoleted by GM.
They are keeping the aux tank selected when the ignition switch is in the Start position. You could accomplish the same by building a retained accessory power circuit using a 3 ISO relay pack. http://www.the12volt.com/relays/relaydiagram30.html Fused 12v+ would be to a battery connection that's hot regardless of ignition switch position (acc, off, run, start).
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1959 M35A2 LDT465-1D SOLD 1967 Dodge W200 B383, NP420/NP201 SOLD 1969 Dodge Polara 500 B383, A833 SOLD 1972 Ford F250 FE390, NP435/NP205 SOLD 1976 Chevy K20, 6.5L, NV4500/NP208 SOLD 1986 M1008 CUCV SOLD 2000 GMC C2500, TD6.5L, NV4500 2005 Chevy Silverado LS 2500HD 6.0L 4L80E/NP263 2009 Impala SS LS4 V8 RTFM... GM Parts Books, GM Schematics, GM service manuals, and GM training materials...
And please let us know if and how your repairs were successful. Last edited by hatzie; 03-19-2014 at 12:47 AM. |
03-19-2014, 07:36 AM | #5 |
Don't Crush em Restore em
Join Date: Aug 2004
Location: Pinehurst, Texas
Posts: 764
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Re: Dual fuel tank switching schematic
Hatzie I did find the relay at a few places on the web, 2 on ebay (one for $43.95 and $39.95) and another on some obsolete GM parts website for ($60). I bought the one for $43.95 the guy offered free one day shipping.
And thanks for all your help on this matter, I will save that schematic of the relay set up for future use.
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TexasJeff 2009 Silver with Linen Interior Cadillac DTS 1990 Red with White Top and Interior Ford Mustang GT convertible 1998 Red with Gray Interior, C3500 Chevy Crew Cab Dually |
04-10-2017, 09:11 AM | #6 |
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Join Date: Mar 2003
Location: Michigan
Posts: 46
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Re: Dual fuel tank switching schematic
My 72 K20 had two saddle tanks installed in 1972, but they didn't have 90ohm sending units at all. So I purchased 2 off ebay and installed them, purchased a dual tank selector switch BDW S9020. Ran new wires from saddle tanks to switch where I installed it by drivers door dash. I had a manual valve so no solenoid valve, darn it, maybe someday. I kept the original fuel gauge and just switched its reading point. I plan on removing the cab tank and selling it or giving it away. The fuse block fuel tank terminal has a automatic connection to the fuel gauge so nothing was needed to do there.
But in order to keep up with changes, if I ever sell this K20, very unlikely, I made up this schematic. Was a very easy thing to do! Hope it helps one person doing this same thing. A 3way switch would of been needed if I were to keep cab tank.
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1972 Chevy K20 4X4 8k Winch Locker Gears |
04-10-2017, 10:38 AM | #7 |
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Join Date: Feb 2017
Location: Buskirk
Posts: 39
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Re: Dual fuel tank switching schematic
Does your truck have a fuel return line?
If not, it's easy peasy with a double pole, double throw switch. Get a switch without the center off position. Wire your OEM tank sending wires so that the wire to the dash is in the center position in one side of the switch. Have your two wires from the tanks going to the same side of the switch, one to the top, one to bottom. Run a 14ga hot wire to the other side's center terminal. Run a wire from the top or bottom terminal, so that it is next to the second tanks sender wire. Run that wire to your valve. Done. A fused hot wire source of at least 2 amps. The 3 port valves draw 1 amp. |
04-10-2017, 08:51 PM | #8 |
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Join Date: Mar 2003
Location: Michigan
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Re: Dual fuel tank switching schematic
You do understand that I am 100% good and working with what I did and how it works. What I find, in doing research is folks want to turn a simple act into a complicated act with words.
WHY Thanks anyway what I did works and is simple!
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1972 Chevy K20 4X4 8k Winch Locker Gears |
04-11-2017, 01:09 AM | #9 |
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Join Date: Mar 2003
Location: Colfax-California
Posts: 8,628
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Re: Dual fuel tank switching schematic
I'm using this diagram and parts on my flat bed with an aux tank. Just eliminate the wires to the fuel pump, not using the module either. Solenoid powers both ways and switches the tank sender at the same time
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04-12-2017, 09:48 AM | #10 |
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Join Date: Feb 2017
Location: Buskirk
Posts: 39
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Re: Dual fuel tank switching schematic
What's hard about a soft switch and a wire to the tank valve, and a wire from each sending unit to your gauge wire?
Hard is my setup with 3 filters, 2 valves, 3 pumps, two fuel heaters, two water in fuel sensors, and 3 fuel gauges, one for the water methanol tank. All pumps and heaters relay controlled to only work when I'm using that tank. |
04-12-2017, 07:23 PM | #11 |
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Join Date: Dec 2009
Location: El Dorado Ca
Posts: 3,374
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Re: Dual fuel tank switching schematic
http://products.pollakaftermarket.co...elector-valves http://eaccess.smpcorp.com/eCatalogs...8050-726-1.pdf http://products.pollakaftermarket.co...S_41-revdd.pdf this is good info on installing the 81-85 I think, motorized valves ,they sell these at autozone....
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04-12-2017, 07:26 PM | #12 |
Registered User
Join Date: Feb 2017
Location: Buskirk
Posts: 39
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Re: Dual fuel tank switching schematic
I tried one the motorized valves. Talk about overpriced tinfoil and plastic. Those wind up toys that used to come in boxes of cereal when I was a kid were built better.
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