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Old 05-14-2015, 08:02 AM   #1
Mator
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Break vacum problem

Before I start replace parts without knowing what to start with can someone help me a break problem? I have noticed since putting everything back together that the break pedal acts like it is getting sucked in from too much vacuum. The break pedal does not come back up by itself but I can pull it up by hand. When I let go it gets sucked back in about a an inch. This causes the breaks to stay engaged until I pull it back up. I checked the one way valve at the booster and it seems okay. I pulled the vacuum hose off and plugged it and it seems to work fine as manual breaks. I do not have a lot of experience with breaks. I did have it all apart and I think I got it back where it is suppose to be. Attached are some pictures I took for reference. Thanks
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Old 05-14-2015, 08:49 AM   #2
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Re: Break vacum problem

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Originally Posted by Mator View Post
Before I start replace parts without knowing what to start with can someone help me a break problem? I have noticed since putting everything back together that the break pedal acts like it is getting sucked in from too much vacuum. The break pedal does not come back up by itself but I can pull it up by hand. When I let go it gets sucked back in about a an inch. This causes the breaks to stay engaged until I pull it back up. I checked the one way valve at the booster and it seems okay. I pulled the vacuum hose off and plugged it and it seems to work fine as manual breaks. I do not have a lot of experience with breaks. I did have it all apart and I think I got it back where it is suppose to be. Attached are some pictures I took for reference. Thanks

Check to make sure your pedal return spring is not missing or broken. There are a couple of pictures of where it is located in this thread....

http://67-72chevytrucks.com/vboard/s...d.php?t=110374

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Old 05-14-2015, 10:15 AM   #3
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Re: Break vacum problem

What is that gizmo attached to the power BRAKE booster vacuum line? Looks like a check valve thingy of some sort with a smaller vacuum line going to it. You need a dedicated 3/8" vacuum line going to your booster from either the carb or from the intake manifold. No "T" fittings or check valves.

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Old 05-14-2015, 12:24 PM   #4
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Re: Break vacum problem

Thanks I will start there. This is the way it came when I purchased it and reassembled it the same. I will try to reroute to a dedicated vacuum and try it again. Thanks
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Old 05-14-2015, 12:30 PM   #5
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Re: Break vacum problem

That type of valve was a factory type thing on lots of trucks in the 80's if remembrance serves me.
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Old 05-14-2015, 02:49 PM   #6
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Re: Break vacum problem

Just in case this helps with the return spring. But that vacuum line routing, as noted above, looks pretty wonky.
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Old 05-14-2015, 04:56 PM   #7
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Re: Break vacum problem

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Originally Posted by Mator View Post
Before I start replace parts without knowing what to start with can someone help me a break problem? I have noticed since putting everything back together that the break pedal acts like it is getting sucked in from too much vacuum. The break pedal does not come back up by itself but I can pull it up by hand. When I let go it gets sucked back in about a an inch. This causes the breaks to stay engaged until I pull it back up. I checked the one way valve at the booster and it seems okay. I pulled the vacuum hose off and plugged it and it seems to work fine as manual breaks. I do not have a lot of experience with breaks. I did have it all apart and I think I got it back where it is suppose to be. Attached are some pictures I took for reference. Thanks
Brakes stop you, Vacuum pressure helps them do that Breaks are just bad things that have happend to useful things rendering them useless.
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Old 05-14-2015, 05:08 PM   #8
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Re: Break vacum problem

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Brakes stop you, Vacuum pressure helps them do that Breaks are just bad things that have happend to useful things rendering them useless.
Now that's funny. I didn't even see that. I hope it doesn't break because I need my brakes.
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Old 05-14-2015, 05:57 PM   #9
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Re: Break vacum problem

Okay new vacuum line, eliminated a whatchamacallit and spring return was installed. Still same issue. Could the rod from booster to master need adjusted.
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Old 05-14-2015, 10:28 PM   #10
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Re: Break vacum problem

Can we see a picture of the spring you installed? Could be a gunked up compensating port but your mc looked really clean so I'd like to see the spring before we start talking about that. Btw, that gizmo looks like a bb filter, here's mine.
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Old 05-14-2015, 10:32 PM   #11
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Re: Break vacum problem

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Old 05-15-2015, 07:58 AM   #12
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Re: Break vacum problem

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Can we see a picture of the spring you installed? Could be a gunked up compensating port but your mc looked really clean so I'd like to see the spring before we start talking about that. Btw, that gizmo looks like a bb filter, here's mine.
I don't have a picture but spring is clean. I disassembled everything while in tear down mode. Painted and cleaned everything up then reassembled with a new master cylinder. I think everything is put back right but it still acts like its being sucked down and when I reach down to pull it back out you can feel the vacuum wanting to pull in down.
This is the pict before I tore everything down. And yes I replaced to air cleaner and working on the gas line before I get yelled at . Thanks
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Old 05-15-2015, 11:03 AM   #13
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Re: Break vacum problem

Is that a second check valve installed on you brake booster vacuum line? If so its not needed, the elbow going into the brake booster is a check valve. Have you tried removing the second check valve in the vac line?
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Old 05-15-2015, 01:47 PM   #14
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Talking Re: Break vacum problem

Re-read your posts to make sure I understand, sounds like you reassembled everything and the only thing you changed was adding a new MC. Theres only two things I know of that makes the pedal return. One is the spring on the pedal they are talking about, the other is a return spring inside the mc that pushes the piston back. If both these springs were gone gravity would pull down on the pedal activating the booster, IMO, never seen it, never heard of it, just a theory referring to a hypothetical situation. I have no idea what's going on with your brakes lol. If it is true though that the only thing you changed is the MC then that is what I would replace. I'm not going to suggest that you do because I'm not sure about it., that's just what I would do. Sounds to me like something is activating your booster with a greater force than what what your return spring can counteract.

P.S. I would advise that you not take my advice as I am ignorant as $&€@

P.S.S. Hopefully somebody will see your post and be able to help you out, but however you get this figured out please let us know what the problem is as I am super curious as to what could cause this!
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Old 05-15-2015, 04:24 PM   #15
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Re: Break vacum problem

(Sounds to me like something is activating your booster with a greater force than what what your return spring can counteract.)

That is exactly what its doing on. I just don't know what. Thanks
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Old 05-15-2015, 09:53 PM   #16
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Re: Break vacum problem

First thing i notice is that inline check valve appears to be reversed in the latest picture from the old picture.. take it off and see which way is closed and which way is free to pull vaccum, make sure the open side faces the intake manifold.

EDIT: Note the silvery ring around it is not centered, its offset, in the latest pic the ring is closer to the booster, in the early pic the ring is toward the intake..

I agree that on my truck there is not an inline check valve, the little plastic one that attaches to the booster is the only check valve my truck ever had, if it was me i'd pull the inline one and replace the booster one if its not working properly.
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Old 05-16-2015, 05:40 PM   #17
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Re: Break vacum problem

I removed the inline and still the same. I guess the next step is to replace the booster. Thanks
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Old 05-17-2015, 03:53 AM   #18
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Re: Break vacum problem

Did you check the one way valve that plugs into the booster? they can be had for about $6. Mine had a bad hardened rubber gasket, again it should allow vacuum to pull out of the booster but not go back in.
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Old 05-18-2015, 10:52 AM   #19
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Talking Re: Break vacum problem

seems to me, if the booster was bad, you would hear vacuum noises inside the cab, especially when depressing the pedal, or the pedal would be hard all the time. by chance was the master cylinder changed recently there's a chance the pushrod length may not be correct also.....
HTH,
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Old 05-18-2015, 04:45 PM   #20
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Re: Break vacum problem

Yes, it was replaced during reassembly. How can you tell if its to short?
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Old 05-18-2015, 04:57 PM   #21
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Talking Re: Break vacum problem

If you take your master cylinder loose from the booster, take a pencil or similar diameter rod, etc. and stick it in the inside bore of the master cylinder.
measure that against the length of the pushrod on your brake pedal, that should give you a pretty good comparison.
HTH,
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Old 05-19-2015, 12:12 AM   #22
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Re: Break vacum problem

The other piece that is in question is nothing more than a filter to keep gas vapors out of the booster. GM had a thought years ago that gasoline vapors can damage the rubber diaphragm in the booster. I think it is nothing more than a carbon filter
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Old 05-19-2015, 01:29 PM   #23
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Re: Break vacum problem

When i bought my replacement booster it had a push rod with it, i also had my old one that i removed before turning in the core, they were about .050 different in length, what i did was put a little ball of clay on the end of the rod and pushed the master into place then looked at the clay to try and determine how much space was between, i wound up using the one that came with the booster as it gave me approx .020 freeplay.
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Old 06-04-2015, 09:46 AM   #24
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Re: Break vacum problem

Well I finally got back on my break problem. After reading through the post again, I looked at it further and I do have the adjustable rod. After a few times of making adjustments it has seemed to do the job. Thanks for all the input. I never changed the length and really didn't even notice it was adjustable until now. Thanks again.
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Old 06-05-2015, 11:50 AM   #25
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Thanks for the follow up! Threads with a solution are the best part of this forum. Did you have to shorten the pushrod or lengthen it, just curious. Let us know if you can find the time. Glad you got it figured out!
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