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Old 02-23-2020, 04:44 PM   #1
Graham57a
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A Little Weekend Project

I’ve been working on freshening up this k20 and one of the major projects was to repair the rust in the pass side rocker panel. Normally I would cut the spot welds and replace the entire rocker but after cutting the top out of it I decided to take a different approach in an effort to preserve the exterior paint. Let me know what you guys think.
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Old 02-23-2020, 04:47 PM   #2
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Re: A Little Weekend Project

I cut the top out, sand blasted the inside, then applied por-15
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Old 02-23-2020, 04:53 PM   #3
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Re: A Little Weekend Project

I had to fix a small corner of the inner rocker, then I primed everything to seal it up and let it sit overnight
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Old 02-23-2020, 04:57 PM   #4
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Re: A Little Weekend Project

Then I finish welded the patch in and primed it. Ready for paint
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Old 02-23-2020, 08:23 PM   #5
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Re: A Little Weekend Project

Nice work, good call
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Old 02-23-2020, 09:56 PM   #6
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Re: A Little Weekend Project

I like it!
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Old 02-23-2020, 10:16 PM   #7
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Re: A Little Weekend Project

Nice job! Let’s see the whole truck 😉
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Old 02-23-2020, 10:51 PM   #8
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Re: A Little Weekend Project

Nicely done!
I would still investigate the cab posts the rocker is welded to on the front and back. Here's a shot of my cab corners on the side with a virtually rust free passenger rocker panel attached . I pulled on the thread...but glad I did. My cab is going to be a completely rust free zone, albeit with replacement floor and panels in several places.
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Old 02-23-2020, 11:21 PM   #9
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Re: A Little Weekend Project

Quote:
Originally Posted by Joesjunk View Post
Nice job! Let’s see the whole truck 😉
Twist my arm
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Old 02-23-2020, 11:54 PM   #10
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Re: A Little Weekend Project

You did good nice truck
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Old 02-24-2020, 12:06 AM   #11
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Re: A Little Weekend Project

Looks good.
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Old 02-24-2020, 03:22 AM   #12
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Re: A Little Weekend Project

Exactly what is going to be done to my truck. While I am doing a full repaint not necessary to replace entire rocker if not needed!
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Old 02-24-2020, 08:06 AM   #13
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Re: A Little Weekend Project

Nice job. I like your approach. Whenever I can I like to cut and patch rather than full panel replacement to retain the factory welded seams.
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Old 02-24-2020, 08:26 AM   #14
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Re: A Little Weekend Project

VERY nicely done. No matter how “Good” the repop panels are, there’s nothing as good as preserving the factory steel.
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