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Old 10-08-2011, 10:01 PM   #1
joe231
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New un-named crew cab project......

I picked up a 1991 Chevy V3500 today.
It was some type of fleet rig I assume.
It is the fulfillment of another "dream truck" for me.
6.2L diesel, 4L80E, 14 bolt rear, Dana 60 front (got my fingers crossed for 4.56 gears ). The floors and rockers are shockingly solid!!
I have got to get the alternator charging, throw a couple batteries in it, and replace the glow plug controller (someone robbed it). The interior is probably the cleanest of any truck I have ever bought.
I'm not really sure what direction I am going to take it just yet, I'm kinda leaning towards OD green and H1 bead locks with the biggest tire I can get with the least amount of lift.
I'll have to come up with a catchy name for it also....
On to the pics
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It's too bad i got rid of my gray interior stuff
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Last edited by joe231; 10-08-2011 at 10:09 PM.
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Old 10-08-2011, 10:06 PM   #2
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Re: New un-named crew cab project......

more pics

i've already started cleaning up some wiring
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factory radio!
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even has a headliner
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I like the fact that the rear axle is compact
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the boy and I just finished cleaning out the junk, this is as I brought it home
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Old 10-09-2011, 01:45 AM   #3
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Re: New un-named crew cab project......

nice you got antother crew
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Old 10-09-2011, 03:10 AM   #4
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Re: New un-named crew cab project......

Thanks!
Yep number 2
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Old 10-09-2011, 05:04 AM   #5
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Re: New un-named crew cab project......

Very nice start man - can't wait to see what you end up doing with it!!!
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Old 10-09-2011, 07:51 AM   #6
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Re: New un-named crew cab project......

Sweet truck! You are finding some nice rigs up there in Alaska.
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Old 10-09-2011, 09:03 AM   #7
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Re: New un-named crew cab project......

I want a 4wd crew like that soooo bad! Looks good joe
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Old 10-09-2011, 02:09 PM   #8
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Re: New un-named crew cab project......

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Originally Posted by my4by2 View Post
Very nice start man - can't wait to see what you end up doing with it!!!
Thanks!!
my brain is racing trying to decide which route I wanna take. I obviously don't want to cut the fenders on this one. I need to figure out how big of a tire I can run as it sits. I want to keep this one simple

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Sweet truck! You are finding some nice rigs up there in Alaska.
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Thanks!
I'm actually pretty surprised how solid this truck is for being up here. It doesn't take long to turn one into a rust bucket.

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I want a 4wd crew like that soooo bad! Looks good joe
I totally understand Adam!!
I was in the same boat. this one was sitting about a half mile from my house since we have been up here. I finally saw the guy outside and stopped to ask about it. I about fell over when I saw it was a 6.2 with a 4L80E and then he told me how much he wanted for it.......I'll just say I almost felt bad for getting it sooo cheap, almost
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Old 10-09-2011, 03:54 PM   #9
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Re: New un-named crew cab project......

Nice truck Joe! Looks like an old Alyeska rig. There are a ton of those all over the state (but few with the OD), part of why we can find 14 bolts and dana 60's so easily up here. I think you could get 285's under it without any trouble...
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Old 10-09-2011, 04:13 PM   #10
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Re: New un-named crew cab project......

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Nice truck Joe! Looks like an old Alyeska rig. There are a ton of those all over the state (but few with the OD), part of why we can find 14 bolts and dana 60's so easily up here. I think you could get 285's under it without any trouble...
Thanks!

I wasn't sure what company, i know I see a ton of trucks all years that are this color, the burb is the same color but it has power windows.

That's kinda what i was thinking, 33's should work....I want bigger though, I may have to lift it a bit eventually
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Old 10-09-2011, 04:24 PM   #11
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Re: New un-named crew cab project......

[QUOTE=joe231;4944042

That's kinda what i was thinking, 33's should work....I want bigger though, I may have to lift it a bit eventually [/QUOTE]

I know a guy elling some 56" rear 4" leafspretty cheap
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Old 10-09-2011, 05:29 PM   #12
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Re: New un-named crew cab project......

Hmmm
I'm interested, but am guessing that shipping up here will cost a fortune....
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Old 10-09-2011, 07:29 PM   #13
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Re: New un-named crew cab project......

looks like a good project truck keep the updates coming....
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Old 10-09-2011, 08:51 PM   #14
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Re: New un-named crew cab project......

I really hate to see all the stress this rig is causing over tire size so I will be happy to take it off your hands for you.
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Old 10-11-2011, 12:43 AM   #15
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Re: New un-named crew cab project......

Quote:
Originally Posted by luifer76 View Post
looks like a good project truck keep the updates coming....
thanks!

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I really hate to see all the stress this rig is causing over tire size so I will be happy to take it off your hands for you.


And it gets even better, the 4L80E is backed by a NP205
and the front output has a CV/double cardan joint.

I also found a tag on the front diff, it says 4.10's. a little disappointing but I can't complain

My t-case won't come out of 4hi, I'm not sure if it is the shifter or the case. I'll probably look into that this weekend.
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Old 10-11-2011, 07:08 PM   #16
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Re: New un-named crew cab project......

I guess the t-case shifter was just stubborn from sitting. I did some research and decided to try the "bang it into high" method
It worked

I also thought this was interesting
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I guess maybe it is a '91 6.2L, 4L80E, only deal?
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Old 10-13-2011, 11:30 PM   #17
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Re: New un-named crew cab project......

my 6.2L K5 has it to and it is an 90'........good looking truck. Just picked one up myself, but only had the T400/205 combo.
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Old 10-29-2011, 07:25 PM   #18
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Re: New un-named crew cab project......

Cool project Joe! Glad to see you back in the game. Looking forward to another one of your projects.
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Old 10-29-2011, 07:34 PM   #19
joe231
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Re: New un-named crew cab project......

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my 6.2L K5 has it to and it is an 90'........good looking truck. Just picked one up myself, but only had the T400/205 combo.
Cool
Thanks!
Congrats on the new one!

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Cool project Joe! Glad to see you back in the game. Looking forward to another one of your projects.
Thanks Mike!!
I just swapped the CCSB for 2 more 4x4 squares
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Old 10-29-2011, 08:25 PM   #20
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Re: New un-named crew cab project......

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Thanks Mike!!
I just swapped tge CCSB for 2 more 4x4 squares
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What the heck.? You swapped off the crew? Why that sucks I was looking forward to seeing where you take it.
Well, I guess I'll get to watch the new ones.
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Old 11-16-2011, 03:09 PM   #21
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Re: New un-named crew cab project......



Got some new wheels







And yes I have a front bumper, I'm just too lazy to put it on
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Old 11-16-2011, 03:29 PM   #22
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Re: New un-named crew cab project......

What's all that white stuff everywhere? It looks like the end of Scarface.
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Old 11-16-2011, 03:40 PM   #23
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Re: New un-named crew cab project......

It looks great! What brand and style are those wheels? What size tires?
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Old 11-16-2011, 03:56 PM   #24
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Re: New un-named crew cab project......

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What's all that white stuff everywhere? It looks like the end of Scarface.
I know right!? I tried snorting it and all it got me was brain freeze!

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It looks great! What brand and style are those wheels? What size tires?
Thanks!!
Eagle alloy (series 100) 16x8, 3.26" BS
285/75/16 COOPER tires
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Old 11-16-2011, 05:09 PM   #25
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Re: New un-named crew cab project......

Nice looking wheels Joe! Looks like winter there already
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