PROJECT "Father/Son" C-20 Rolling Chassis Build

[ChiefRocka]

I got the mockup going on the notch...finally...the kid is back to school, starting 1st grade, so we had meetings and stuff in the evenings...

I'll have some pics up later.....

[Frizzle Fry]

What's the verdict on the notch?

[ChiefRocka]

OK...here are some more pics of the notch mock up install....

What we decided for this application, is that we didn't need the full notch, so what I did is cut is down a little....
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Mirror image for the other side....
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[ChiefRocka]

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Time to get this rearend out of my way....These U-bolts were RUSTED SOLID into the trailing arms.....I thought I would bust out something I haven't used in a long time... THE TORCH !!! I tried heating them up, but they would not move, so.....
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[ChiefRocka]

They were SOLID !!!


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...arms out....
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This crossmember is next...
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[ChiefRocka]

More rivets to deal with....
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Left side outer tacked in place...
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Tacked the R/S outer on, then I used these pieces of T-angle (you might have this steel in your garage and not even know it...just look up ) as guides to install the inside plates even and square...
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[ChiefRocka]

The inside plate wasn't fitting as I would like, so I marked and trimmed a bit to get it to fit nice and square.

I did it this way, rather than squeese the plates together with clamps and welding.

Because of this, I had to fill a gap in the frame. My mearsurement from the front of the notch to the back was consistant all the way thru.

Once capped, you wouldn't be able to notice, but I don't gop out like that


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[ChiefRocka]

Here's a better shot of what I was talking about....
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[ChiefRocka]

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So Richard...did you ever get the lowering block/u-bolt kit ??

Probably should of got new perches as well with the order...but like I said it is not neccesary, as I can reuse the old ones ...

Thanks.....

[ChiefRocka]

Put in about an hour or two at the shop this morning.....finished up the outer portion of the notch...

The R/S is obviously a mirror image of the L/S...a little clearance to fit just right....


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[ChiefRocka]

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I was trying to get a pic of the metal...(I swear I was ...try to stay focused)
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[ChiefRocka]

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Last two, I'm outta here.....Yeap...my kids definately get there good looks from there mother......
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[rcrahn]

Hello John,
That looks great! I really like your work. Outstanding attention to detail.
Yes, the lowering block kit (with new u bolts) has been ordered and should be here any day. I did not order the weld on axle seats. Sounds like having them will save you time and make the job easier. I will order them in the next 24 hours and have them shipped direct to your shop. So keep an eye out for a package. I will try to make it over to your shop with Justin soon to meet with you, look over the work and discuss more details.
Excellent job! Thanks.
Rich

[ChiefRocka]

Thanks Richard...hey man, don't worry about the axle pads...I can reuse the old ones.

I was going to build a jig, and relocated them to the 14bolt.

Either way, you know it will come out good.

See you soon....

[ChiefRocka]

Here a few more pics of the notch work......

Cutout the center section, and began the final inside plating....This notch is solid !! There is NO flex of the frame at all with this notch installed.

Sorry these are cell pics...forgot my real camera...


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A little test fit, indicated that a little grinding of welds was in order....(I welded up ALL the center/inside seams before installing the inside plate)
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[Frizzle Fry]

I had to trim the frame in the same place to get a nice fit. Looking good! Those KP notches are well worth the $$$.

[65 on 24's]

where did yall get that hotch from

[ChiefRocka]

It's manufactered by KP components....thru them or various venders.

[rcrahn]

Notch was purchased for $80 from the FBI!!!!!!!
www.fbirides.com
Hey chief,
Just got home and the 2" lowering block kit including U bolts and poly trailing arm bushings were sitting on my doorstep. I hope to get together with you to drop them off and look at your excellent work up close. Shoot me an email with the best time to do that. Keep truckin.....
Rich

[3speed 6cyl]

Lots of progress man!!! What's a air bag set run$ like that one. Is it for the better riding?handling? or for switches. What % better fealing on the ride compared to old spring/shock set up? Take it EZ

[ChiefRocka]

Originally Posted by 3speed 6cyl

Lots of progress man!!! What's a air bag set run$ like that one. Is it for the better riding?handling? or for switches. What % better fealing on the ride compared to old spring/shock set up? Take it EZ

PM sent

[Frizzle Fry]

Originally Posted by rcrahn

Notch was purchased for $80 from the FBI!!!!!!!
www.fbirides.com

I don't see it on thier site. Was that a back door deal, or?

[rcrahn]

Not a back door deal but it was a deal we made with them at a Goodguys show.....I suggest you give them a call.....

[Frizzle Fry]

I already have one. Was just wondering about the price because they sell for like $173? or so from KP.

[ChiefRocka]

Well...I am finally back from a session of MIA....alot of things going on with the kids....cub scouts, school, etc, etc. Got to keep the kids on a straight path, ya know ?

Anyway, here is some more pics of the saga.....


Preppin new 14-bolt by removing shock mounts, brake lines and leaf mounts...


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