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Old 11-18-2017, 12:42 PM   #1
joel5150
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Clutch Help!!!!!

So I removed the pin on the clutch arm that goes through the firewall to slide a new boot on. In doing so, the rest of the clutch assembly moved and the rod that goes to the clutch fork dropped out. So once the boot was on I fumbled around and got everything put back together, so I though.

My clutch pedal goes to the floor, but the linkage and everything else barely moves. I am not sure what moved, or changed, but everything looks to be in the right place. Please help. I appreciate it.
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Old 11-18-2017, 01:23 PM   #2
rsavage
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Re: Clutch Help!!!!!

Did your clutch fork slip off the throwout bearing?
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Old 11-18-2017, 02:03 PM   #3
joel5150
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Re: Clutch Help!!!!!

No. I even checked. The transmission side seems fine. Something happened to the linkage somewhere and I have no idea where. I'll post a pic in a sec to see if I am missing something.
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Old 11-18-2017, 02:22 PM   #4
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Re: Clutch Help!!!!!

Did you loosen the clutch arm the goes through the firewall on the pedal shaft and not get it back in the same clocked position?
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Old 11-18-2017, 02:40 PM   #5
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Re: Clutch Help!!!!!

Your pivot arm didn't disengage from the slot in the frame bracket, or the ball end on the engine side? The link rods may keep this pivot arm looking like it's in place, but may not be attached on one end.
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Old 11-18-2017, 02:43 PM   #6
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Re: Clutch Help!!!!!

Pics for ref.



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Old 11-18-2017, 03:01 PM   #7
joel5150
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Re: Clutch Help!!!!!

slomotion, I checked that and the rod is secured. I am sure it is original, because it is a little sloppy on there, but up until I put this boot on, everything on the clutch worked fine. The clutch pedal moves all the way to the floor but it looks like the rod and linkage is only moving a couple inches. Not enough to activate the clutch.
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Old 11-18-2017, 03:19 PM   #8
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Re: Clutch Help!!!!!

Can't tell from the photo if your missing Wing nut shaped piece at end of rod near clutch throw out arm. 2 holes in throw out arm, is there a vertical notch in these? The end of the rod that goes in 1 of those holes has a flares end 1 1/4 from end. Wing nut shaped piece slides over end keeps it centered.
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Old 11-18-2017, 04:10 PM   #9
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Re: Clutch Help!!!!!

Quote:
Originally Posted by joel5150 View Post
slomotion, I checked that and the rod is secured. I am sure it is original, because it is a little sloppy on there, but up until I put this boot on, everything on the clutch worked fine. The clutch pedal moves all the way to the floor but it looks like the rod and linkage is only moving a couple inches. Not enough to activate the clutch.
Don't want to insult you, but are you sure it's not just a minor adjustment? The geometry of that linkage is pretty deceiving. The pedal moves a lot farther than the fork and throw-out bearing. Might be a turn or two on the adjuster....
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and WC T5 trans.

'81 G10 Shorty Van

"Good judgement comes from experience, and a lot of that comes from bad judgement." Will Rogers

"Under promise, then over achieve."

Last edited by slomotion; 11-18-2017 at 07:44 PM.
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Old 11-18-2017, 07:38 PM   #10
joel5150
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Re: Clutch Help!!!!!

No insult taken. The odd thing about this is that it was working earlier in the week because I moved it and the clutch was fine. Something happened when I disconnected the linkage, but I'll be damned if I can figure out what.
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Old 11-18-2017, 08:24 PM   #11
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Re: Clutch Help!!!!!

Is this on the end of the push rod?
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Old 11-18-2017, 09:48 PM   #12
joel5150
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Re: Clutch Help!!!!!

Nitsolo, thanks for the pic. I was online and saw that same part. Nope, in fact all I have at the end of that pushrod is a nut that the last owner slid on there. I am finding more rigged stuff as I go on this truck. I pulled the whole assembly out and am going to replace it. It's pretty sloppy in there so I'll make sure all the correct parts get put back in. Get an old truck, they said, it will be fun to work on, they said. Lol
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