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Old 03-19-2010, 04:47 PM   #7
Wrenchbender Ret
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Join Date: Oct 2005
Location: Overland Park, Ks.
Posts: 5,228
Re: t5 troubles...?

you have to grind the grooves in the splines on the input shaft back about 3/8 to 1/2 in. I put the disc on the shaft till it won't go any further. I mark where it stops & pull it back off. Then i grind the grooves with a die grinder or cuttoff wheel. Try the disc till it will slide back far enough from the marks. You have to remove the brg retainer & cover the front of the trans. to keep the fillings out.
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