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Old 01-05-2004, 12:15 AM   #1
lukecp
Formerly yellow72custom
 
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Join Date: May 2001
Location: Austin, TX
Posts: 7,531
Question Repairing a stripped manifold bolt hole

One of the exhaust manifold bolt holes is stripped on my truck. Because of that, i keep blowing exhaust gaskets right there (i have headers and have been using manifold gaskets).
The bolt will get fairly tight, then slip if i try to tighten it anymore.

Not only is it annoying to lisetn to the exhaust leak, but i think i may be getting a small amount of exhuast leaking into the cab...defenitly not a good thing.

So, what would be the easiest way to repair this? I'm thinking Heli-Coil maybe?

It looks like that if i drop out the inner fender i can get a straight shot at the hole with a drill.....or is this something i will have to use a drill press for? I really don't want to yank the head......right now i don't have the time to do it, and a shop to work in, and a head removal in the middle of January would defenitly be a huge PITA.

It also looks like i might be able to get away with running a larger sized bolt in the hole, if i use a small spacer (about 1") to place the bolt head farther away from the header tube so it would be able to thread in without hitting.

Any help is greatly appreciated
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'72 Chevy C10 Mild 350/TH350/3.07. Ochre/White. Old high school ride.
'70 GMC C2500 '62 327 4bbl/SM465/4.56-geared Dana 60. White/White. Project or parts truck.
'97 Saturn SL DD. 1.9/5-speed. 40+ highway mpg
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