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Old 06-23-2014, 11:06 PM   #11
skymangs
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Join Date: Apr 2010
Location: Warrensburg, MO
Posts: 2,690
Re: S10 Swap how to

I wanted to cover the frame a bit tonight. One thorn in my side has always been the S10 rear cab mounts. They are huge, and seam welded all around the inside. My first several builds took me about 2 hrs to get them off and cleaned up. I can now get both off in about 30 min, so I'm going to detail my solution.

First, I use a cut off wheel, and cut the upright welds, and the top weld (pic 1).
There are 2 stitch welds (1.5" or so) on top, against the frame (pic 2). I use my cut off wheel to score both of them. Then a 5lb sledge from inside, to stretch those welds a bit. I cut some more, then tap some more, 3 or 4 times, and those seams pop. (pic 3) then, since I've already cut the inner welds, the whole bracket breaks off pretty cleanly. A little cleanup with a flap disk, and you are golden. (pic 4).
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