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Old 02-25-2017, 02:17 AM   #1
gmachinz
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Join Date: Jun 2011
Location: Des Moines, IA.
Posts: 4,143
F/S HD headlight plug n play relay upgrade harness

I recently finished a plug n play harness for another member for his 67 and I figured if there is enough interest in these I'll add these to my build schedule for you guys. Price is the same as all my other HD plug n play headlight kits $146 shipped in the US.

These feature j1128 (rated to 275F) wiring and include a 630-series metri-pack fused protection and sealed 630 Hella relays for both low and high beam. I use a Delphi male headlight adapter to use as a trigger for the relay bank, then simply plug in new leads from my harness to both sides. I include a 3-prong "cap" for the RH OEM connector which you won't need to use.

Grounds are updated with a serraded grounding ring on both sides AND a black traveler lead to connect both sides-as well as a HD ground extension from the RH side down to frame. With this setup, the headlight switch is merely a trigger for the relays and both the wiring and the Hella 40A relays are more than capable of supporting whatever H6024 sealed beam lights you plan to use. I can build with other styles of bulbs being incorporated too if you are going the non/stock route.
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