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Old 01-21-2025, 08:50 PM   #33
landarts
landarts
 
Join Date: May 2005
Location: Star, Idaho
Posts: 1,433
Re: Super Cheyenne aka the "Devil Cowboy"

I started going through all of the door components after the doors were hung on the truck. Here are a few of the things that need to be done to make them complete.

-The window regulators were toast on this truck and needed to be replaced with new ones (got them ordered and installed in both doors)
-The door handles needed to be cleaned up really good with steel wool. there was a boatload of red primer on the chrome. Also cleaned off the old gaskets and sprayed it down on the backside with Awesome cleaner and scrubbed the you-know-what out of it.
-The rear door channels were a little rusty so got them cleaned up and treated with some rust reformer and a coat of paint.
-The bottom of the window sash on both windows was rusty and had hard crusty dried grease. That was cleaned up with a brass wire wheel on a drill and the metal was treated with Ospho, and then painted.
-The wind wings were ragged and needed to be blown apart and rebuilt with new rubber kit from Precision.
-Also ordered all rubber for inner door items and gaskets for handles and new locks.

Here are a few pictures of the process of rebuilding the wind wings. Every time I do a set I learn something new that makes them a little easier to do. This time I used a green hard plastic window install tool mounted upside down in my vise, this was super helpful in getting the grooved rubber seated into the corner of the channel.

Pic 1- Here is one of the wind wings
Pic 2- Here is the order of the bottom components in order that they came off. I then put them onto a zip tie in the same order, then dropped them into a jar of Evapo-Rust
Pic 3- Here is all the mess after tearing one of them apart
Pic 4- Going back together with all the hardware cleaned up
Pic 5- We now have a set of wind wings completed
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Super Cheyenne aka the "Devil Cowboy"
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